The present disclosure is directed to a non-destructive process for removing metals, metal ions and metal oxides in alumina-based materials without destroying alumina, allowing the regeneration of alumina-based catalysts. The non-destructive process uses an extracting agent that sequesters metals, metal ions and/or metal oxides present in alumina-based materials without destroying the alumina, allowing the regeneration of alumina-based catalysts.

A method for activating an oxidic fresh hydroprocessing catalyst or the catalytically active material of a spent hydroprocessing catalyst comprising a refractory oxide support and one or more base metals selected from Ni, Co, Mo and W comprises optionally regenerating the catalyst, adjusting an aqueous activating solution, which contains an organic acid, to pH > 3 with an alkaline additive, impregnating the catalytically active material with the pH-adjusted aqueous activating solution, and heat-treating the catalyst at a temperature of 120-450° C.

A method for activating an oxidic fresh hydroprocessing catalyst or the catalytically active material of a spent hydroprocessing catalyst comprising a refractory oxide support and one or more base metals selected from Ni, Co, Mo and W comprises optionally regenerating the catalyst, adjusting an aqueous activating solution, which contains an organic acid, to pH > 3 with an alkaline additive, impregnating the catalytically active material with the pH-adjusted aqueous activating solution, and heat-treating the catalyst at a temperature of 120-450° C.

The present invention provides a process of catalytic depolymerization of polystyrene involving a spherical catalyst, an apparatus for carrying out the depolymerization, recovering the aromatic rich liquid product and recycling the catalyst without any decrease in the catalytic performance. Further, the present invention provides that the aromatic rich liquid product includes styrene, xylene, benzene, ethyl benzene, with styrene content greater than 65%. Additionally, the catalyst involved in the depolymerization process is a spherical catalyst that is easily recovered from coke/char formed during the process and is recycled and reused without any decrease in the catalytic performance.

The present invention provides a process of catalytic depolymerization of polystyrene involving a spherical catalyst, an apparatus for carrying out the depolymerization, recovering the aromatic rich liquid product and recycling the catalyst without any decrease in the catalytic performance. Further, the present invention provides that the aromatic rich liquid product includes styrene, xylene, benzene, ethyl benzene, with styrene content greater than 65%. Additionally, the catalyst involved in the depolymerization process is a spherical catalyst that is easily recovered from coke/char formed during the process and is recycled and reused without any decrease in the catalytic performance.

The present disclosure relates to a catalyst system and a method for its preparation. The catalyst system of the present disclosure comprises a support, a promoter component impregnated in the support, and an active metal component comprising nickel, cobalt, and molybdenum impregnated in the support. In the active metal component the molar mass of molybdenum is greater than the combined molar mass of cobalt and nickel. The catalyst system of the present disclosure is used for upgrading crude bio oil.

Here disclosed is a composite catalyst for methane cracking and a method of producing the composite catalyst. The composite catalyst includes a substrate formed of metal oxide, and one or more catalytic transition metals solubilized in the metal oxide, wherein the metal oxide includes a metal which differs from the one or more catalytic transition metals, wherein the metal oxide forms a matrix which the one or more catalytic transition metals are solubilized in to render transition metal ions from the one or more catalytic transition metals, wherein the transition metal ions under a reducing atmosphere diffuse to reside as transition metal nanoparticles at a surface of the substrate and the transition metal nanoparticles under an oxidizing atmosphere diffuse away from the surface to reside as transition metal ions in the metal oxide, and wherein the transition metal nanoparticles at the surface induce carbon from the methane cracking to deposit on the transition metal nanoparticles and have the carbon deposited grow away from the substrate.

Disclosed herein are methods, systems, and compositions for providing catalysts for tail gas clean up in sulfur recovery operations. Aspects of the disclosure involve obtaining catalyst that was used in a first process, which is not a tailgas treating process and then using the so-obtained catalyst in a tailgas treating process. For example, the catalyst may originally be a hydroprocessing catalyst. A beneficial aspect of the disclosed methods and systems is that the re-use of spent hydroprocessing catalyst reduces hazardous waste generation by operators from spent catalyst disposal. Ultimately, this helps reduce the environmental impact of the catalyst life cycle. The disclosed methods and systems also provide an economically attractive source of high-performance catalyst for tailgas treatment, which benefits the spent catalyst generator, the catalyst provider, and the catalyst consumer.

Disclosed herein are methods, systems, and compositions for providing catalysts for tail gas clean up in sulfur recovery operations. Aspects of the disclosure involve obtaining catalyst that was used in a first process, which is not a tailgas treating process and then using the so-obtained catalyst in a tailgas treating process. For example, the catalyst may originally be a hydroprocessing catalyst. A beneficial aspect of the disclosed methods and systems is that the re-use of spent hydroprocessing catalyst reduces hazardous waste generation by operators from spent catalyst disposal. Ultimately, this helps reduce the environmental impact of the catalyst life cycle. The disclosed methods and systems also provide an economically attractive source of high-performance catalyst for tailgas treatment, which benefits the spent catalyst generator, the catalyst provider, and the catalyst consumer.

Methods and systems for converting methane to syngas are provided. Certain exemplary methods and systems involve reacting methane and carbon dioxide with a nickel oxide catalyst in a reaction chamber, thereby providing syngas and a reduced nickel species. The reduced nickel species can be regenerated by oxidation with air in a regeneration chamber, thereby generating a regenerated nickel oxide and heat. The regenerated nickel oxide and heat can be returned to the reaction chamber to drive the syngas reaction.