B01J2229/14

Zeolite composite catalysts for conversion of heavy reformate to xylenes

Embodiments of zeolite composite catalysts and methods of producing the zeolite composite catalysts are provided, where the methods comprise dissolving in an alkaline solution a catalyst precursor comprising at least one mesoporous zeolite while heating, stirring, or both to yield a dissolved zeolite solution, where the mesoporous zeolite has a molar ratio of SiO.sub.2/Al.sub.2O.sub.3 of at least 30, where the mesoporous zeolite comprises zeolite beta, adjusting the pH of the dissolved zeolite solution, aging the pH adjusted dissolved zeolite solution to yield solid zeolite composite from the dissolved zeolite solution, and calcining the solid zeolite composite to produce the zeolite composite catalyst, where the zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase, and where the zeolite composite catalyst has a surface area defined by the Brunauer-Emmett-Teller (BET) analysis of at least 600 m.sup.2/g.

Mesoporous Catalyst Compounds and Uses Thereof

The present disclosure provides mesoporous catalyst compounds and compositions having one or more group 13 atoms. The present disclosure further relates to processes for converting hydrocarbon feedstocks to small olefins. In one aspect, a catalyst compound includes a zeolite having a structural type selected from MFI, MSE, MTW, Theta-One (TON), Ferrierite (FER), AFI, AFS, ATO, BEA, BEC, BOG, BPH, CAN, CON, EMT, EON, EZT, FAU, GME, GON, IFR, ISV, ITN, IWR, IWW, LTL, MAZ, MEI, MOR, MOZ, OFF, OKO, OSI, SAF, SAO, SEW, SFE, SFO, SSF, SSY, and USI, or a combination thereof, the zeolite having a silicon to aluminum molar ratio (Si/Al ratio) of from about 5 to about 40. In one aspect, a catalyst composition includes the catalyst compound and one or more group 13 metal.

CATALYST STRUCTURE AND METHOD FOR PRODUCING SAME, AND METHOD FOR PRODUCING HYDROCARBON BY USE OF CATALYST STRUCTURE

A catalyst structure that allows prevention of aggregation of fine particles of a functional material, suppresses decrease of catalyst activity, and thus enables the extension of the lifetime of the catalyst structure. A catalyst structure is provided with: a support that is formed from a zeolite-type compound and has a porous structure; and at least one functional material present in the support. The functional material includes a first element that is at least one metallic element selected from the group consisting of cobalt, nickel, and iron. The support has paths connected to each other. The functional material including the first element is present in at least the paths of the support.

HYDROCRACKING CATALYSTS AND USES THEREOF
20230323219 · 2023-10-12 · ·

The present disclosure provides a catalyst represented by Formula (I)

##STR00001##

wherein the moiety X[(RO.sub.a)(QO.sub.b)] and the moiety Z are mechanically mixed; wherein the weight percentage of the moiety Z is about 1% to about 99% of the total weight of the catalyst. Furthermore, the present disclosure provides a tunable, low-temperature, energy-efficient process for hydrocracking plastics to form a fuel, a lubricant, or a mixture thereof.

METHOD FOR MAKING FUNCTIONAL STRUCTURAL BODY

A method for making a functional structural body includes a skeletal body of a porous structure composed of a zeolite-type compound, and at least one type of metallic nanoparticles present in the skeletal body, the skeletal body having channels connecting with each other, the metallic nanoparticles being present at least in the channels of the skeletal body.

STRUCTURED CATALYST FOR OXIDATION FOR EXHAUST GAS PURIFICATION, METHOD FOR PRODUCING SAME, AUTOMOBILE EXHAUST GAS TREATMENT DEVICE, CATALYTIC MOLDING, AND GAS PURIFICATION METHOD

The structured catalyst for oxidation for exhaust gas purification includes a support having a porous structure constituted by a zeolite-type compound, and at least one type of oxidation catalyst that is present in the support and selected from the group consisting of metal and metal oxide, the support having channels that communicate with each other, and the oxidation catalyst being present in at least the channels of the support.

Methods for producing hierarchical mesoporous beta zeolite
11559796 · 2023-01-24 · ·

A method for producing a hierarchical mesoporous beta includes mixing a beta zeolite with an aqueous metal hydroxide solution and heating the beta zeolite and the aqueous metal hydroxide mixture to produce a desilicated beta zeolite, contacting the desilicated beta zeolite with an ammonium salt solution to produce an intermediate hierarchical mesoporous beta zeolite, and treating the intermediate hierarchical mesoporous beta zeolite with an acidic solution to produce the hierarchical mesoporous beta zeolite. The hierarchical mesoporous beta zeolite includes a molar ratio of silicon to aluminum of greater than 12.5, a total pore volume of greater than or equal to the total pore volume of the intermediate hierarchical mesoporous beta zeolite, and an average mesopore size of greater than or equal to the average mesopore size of the hierarchical mesoporous beta zeolite. The method may also include calcining the intermediate hierarchical mesoporous beta zeolite.

Three stage catalytic process for pyrolysis oil upgrading to xylenes

A method for upgrading pyrolysis oil includes contacting a pyrolysis oil feed with hydrogen in the presence of a mixed metal oxide catalyst in a slurry reactor to produce an intermediate stream comprising light aromatic compounds comprising mono-aromatic compounds, di-aromatic compounds, or both, passing the intermediate stream to a hydrocracking reactor, contacting the intermediate stream with hydrogen in the presence of a hydrocracking catalyst in a hydrocracking reactor to produce a hydrocracking effluent comprising aromatic compounds having six to nine carbon atoms, passing the hydrocracking effluent to a transalkylation reactor, and contacting the hydrocracking effluent with hydrogen in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent comprising xylenes.

Composite hierarchical zeolite catalyst for heavy reformate conversion to xylenes

A method of producing a hierarchical zeolite composite catalyst. The method including dissolving, in an alkaline solution and in the presence of a surfactant, a catalyst precursor comprising mesoporous zeolite to yield a dissolved zeolite solution, where the mesoporous zeolite comprises large pore mordenite and medium pore ZSM-5. The method also including condensing the dissolved zeolite solution to yield a solid zeolite composite from the dissolved zeolite solution and heating the solid zeolite composite to remove the surfactant. The method further including impregnating the solid zeolite composite with one or more active metals selected from the group consisting of molybdenum, platinum, rhenium, nickel, and combinations thereof to yield impregnated solid zeolite composite and calcining the impregnated solid zeolite composite to produce the hierarchical zeolite composite catalyst. The hierarchical zeolite composite catalyst has a mesostructure comprising at least one disordered mesophase and at least one ordered mesophase.

TOLUENE DISPROPORTIONATION USING AN ENHANCED UZM-39 ALUMINOSILICATE ZEOLITE

Toluene disproportionation processes utilizing treated UZM-39 zeolites are described. The processes produce effluent streams comprising para-xylene and benzene. The molar ratio of benzene to xylene (Bz/X) in the effluent stream can be in a range of about 1.00 to about 1.14, the molar ratio of para-xylene to xylene (pX/X) in the effluent stream can be in a range of about 0.80 to about 1.0, and the conversion of toluene can be about 20% to about 40%.