An aggregate processing system, including a water source, and a vibrating screen device including a plurality of spray nozzles disposed above a screen for spraying wash water onto aggregate during aggregate processing. A strainer device is provided for removing particulate debris from a water wash stream flowing from a water source to the spray nozzles, the strainer device including a filter screen having an angled shape with a convex side facing the strainer inlet and fluid flow path. The strainer is configured to induce turbulent flow for separation of the particulates by gravity, with the filter screen blocking particulates above a given size. In this manner, particulates which may otherwise lead to clogging of the spray nozzles are removed from the wash water stream.

An aggregate processing system, including a water source, and a vibrating screen device including a plurality of spray nozzles disposed above a screen for spraying wash water onto aggregate during aggregate processing. A strainer device is provided for removing particulate debris from a water wash stream flowing from a water source to the spray nozzles, the strainer device including a filter screen having an angled shape with a convex side facing the strainer inlet and fluid flow path. The strainer is configured to induce turbulent flow for separation of the particulates by gravity, with the filter screen blocking particulates above a given size. In this manner, particulates which may otherwise lead to clogging of the spray nozzles are removed from the wash water stream.

An apparatus for washing and grading sand and aggregate includes an aggregate grading and washing screen with a plurality of vertically stacked decks for producing a plurality of aggregate products therefrom, and at least one sump for collecting undersize material comprising sand and water from the plurality of decks. A plurality of sand washing and grading units each include a first hydrocyclone, a vibratory screen having a deck, and a sump beneath the deck for receiving undersize material and water passing through the deck. The deck of the vibratory screen receives an underflow from the first hydrocyclone. A further hydrocyclone receives undersize material and water from the vibratory screen's sump. Underflow from the further hydrocyclone is delivered onto the deck of the vibratory screen. The first hydrocyclone of each sand washing and grading unit receives undersize material and water from the sump of the aggregate washing and grading screen.

An apparatus for washing and grading sand and aggregate includes an aggregate grading and washing screen with a plurality of vertically stacked decks for producing a plurality of aggregate products therefrom, and at least one sump for collecting undersize material comprising sand and water from the plurality of decks. A plurality of sand washing and grading units each include a first hydrocyclone, a vibratory screen having a deck, and a sump beneath the deck for receiving undersize material and water passing through the deck. The deck of the vibratory screen receives an underflow from the first hydrocyclone. A further hydrocyclone receives undersize material and water from the vibratory screen's sump. Underflow from the further hydrocyclone is delivered onto the deck of the vibratory screen. The first hydrocyclone of each sand washing and grading unit receives undersize material and water from the sump of the aggregate washing and grading screen.

An advanced method and system for processing mixtures containing clay, metals, and pollutants. The process begins with the separation of clay and metal, followed by the detoxification of pollutants using magnetic beads. Enhancement of pollutant treatment is achieved through the application of nano-bubbles generated by a proprietary bubble generator. The method further includes a detailed screening and classification of particles, utilizing magnetic and gravity separation techniques, the latter of which is supported by an innovative anti-leakage net designed to capture and recycle leaked particles. The process concludes with the effective separation and collection of target elements and rare earth elements (REE), employing flotation for the final classification and extraction. This method represents a comprehensive and efficient approach to mixture processing, emphasizing pollutant removal and resource recovery.

An advanced method and system for processing mixtures containing clay, metals, and pollutants. The process begins with the separation of clay and metal, followed by the detoxification of pollutants using magnetic beads. Enhancement of pollutant treatment is achieved through the application of nano-bubbles generated by a proprietary bubble generator. The method further includes a detailed screening and classification of particles, utilizing magnetic and gravity separation techniques, the latter of which is supported by an innovative anti-leakage net designed to capture and recycle leaked particles. The process concludes with the effective separation and collection of target elements and rare earth elements (REE), employing flotation for the final classification and extraction. This method represents a comprehensive and efficient approach to mixture processing, emphasizing pollutant removal and resource recovery.

An apparatus for washing and grading aggregate includes a chassis; a first grading screen mounted on the chassis for removing oversize material from a feed material; a first hydrocyclone mounted on the chassis receiving undersize material and water from the first grading screen; a second grading screen mounted on the chassis for producing at least one sand product, the second grading screen receiving an underflow from the first hydrocyclone; a second hydrocyclone mounted on the chassis receiving undersize material and water from the second grading screen; and an underflow from the second hydrocyclone being delivered onto the second grading screen.

An apparatus for washing and grading aggregate includes a chassis; a first grading screen mounted on the chassis for removing oversize material from a feed material; a first hydrocyclone mounted on the chassis receiving undersize material and water from the first grading screen; a second grading screen mounted on the chassis for producing at least one sand product, the second grading screen receiving an underflow from the first hydrocyclone; a second hydrocyclone mounted on the chassis receiving undersize material and water from the second grading screen; and an underflow from the second hydrocyclone being delivered onto the second grading screen.

Multiple wires run parallel to one another. Each of wires is spaced apart from each adjacent wire at a distance less than a width of an encased microchip. Each of the plurality of wires includes a plurality of straight segments in a plane and bent segments that connect two of the plurality of straight segments. For each of the wires, each bent segments includes a first end, a second end, and a curved portion curved away from the plane. The first end is connected to at least one of the straight segments and separated from the second end a distance greater than the width of the encased microchip. The curved portion includes a diameter greater than the width of the encased microchip.

Aggregate processing systems, methods, and apparatus are described. In some embodiments, a plant is configurable in one of a plurality of configurations.