The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A screw conveyor having auxiliary blades (10), and a screw discharge decanter centrifuge. A hollow internal cylinder (4) is provided with a tapered section (11) and a straight section (7). Screw blades (6) are provided on the periphery of the inner cylinder (4), and several auxiliary blades (10) are provided between the screw blades (6), wherein the width of the auxiliary blades (10) is smaller than the pitch of the screw blades (6). Two adjacent auxiliary blades (10) are arranged in a staggered manner in a screw passage space to form a serpentine flow passage (15).

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A screw conveyor for a centrifugal separator comprises a conveyor hub carrying a helical conveyor flight and providing a helical channel between adjacent turns of helical conveyor flight. The screw conveyor has an up-stream end and a down-stream end. At least two partition walls are arranged in a side-by-side relation to divide at least a radial part of a length of the helical channel into three sub-channels arranged in a side-by-side relation to cause a liquid flowing in the helical channel to flow in an up-stream direction towards the up-stream end in an intermediate sub-channel and in an opposite down-stream direction towards the down-stream end in two adjacent sub-channels on either side of the intermediate sub-channel.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A screw centrifuge has a rotating, cylindrical drum (11) with openings (14,15) for discharge of settleable solids (16), floating solids (17), and separating liquid (18). A rotatable shaft (12) has openings (22) for infeed of the solids to be separated, and two sections of screw flights (13,13,13,23,23) working in opposite directions. A baffle disc (20) is arranged on the shaft between the infeed opening (22) and the discharge opening (14) for the settleable solids (16). The flight (13,13) of the screw for the settleable solids (16) surrounds the flight (23,23) of the screw for the floating solids (17), and also work in opposite directions. The screw section for the floating solids (17) is designed as a multi-channel screw. The outer flight (13,13) of the screw for the settleable solids (16) can also have several channels.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.