The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A decanter centrifuge for separating a supplied material in a light phase and a heavy phase comprising an elongate bowl arranged for rotation about its longitudinal axis, the bowl having a separation chamber with a circumferential wall, a screw conveyor being provided in the separation chamber and being coaxial with the bowl, the screw conveyor comprising a conveyor hub. The conveyor hub comprises a longitudinal tubular steel body part and a helical steel conveyor flight attached to the tubular steel body part. The conveyor hub further comprises an inner longitudinal body extending coaxially relative the longitudinal tubular steel body part. The inner longitudinal body is extending through at least a part of the tubular steel body and is made of a first material, such as carbon fiber reinforced epoxy, whose specific modulus is larger than specific modulus of the steel material of the tubular steel body part.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

A centrifugal separator for separating solids from a liquid stream has a rotating drum with a perforated outer wall, an auger in the rotating drum, and a driver that rotates the drum and the auger. The drum has an inlet at a first end for receiving the liquid stream, and a solids outlet at a second end. The auger has a helical flight with an outer edge that is immediately adjacent to an inner surface of the outer wall. The driver rotates the rotating drum to apply a centrifugal force to fluids within the rotating drum such that liquid exits via the perforated outer wall, and the auger is rotated at a different speed such that the auger removes solids from an inner surface of the rotating drum and conveys the solids toward the solids outlet.

Accelerators and conveyor bodies for a decanter centrifuge are discussed. A decanter centrifuge may have a bowl forming a sedimentation chamber with a cake discharge and a centrate discharge; a screw conveyor within the sedimentation chamber, the screw conveyor having a conveyor body and a flight, the conveyor body defining a feed chamber; and an accelerator within the feed chamber for increasing the angular velocity of a feed mixture prior to entering the sedimentation chamber, the accelerator comprising an impeller with plural vanes, the plural vanes being releasably mounted to the conveyor body and sized to pass through an axial end of the conveyor body.