A sprayer includes a sprayer casing, a power module and a spray nozzle. The sprayer casing is configured to contain a liquid. The power module is connected to the sprayer casing and is configured to energize the liquid in the sprayer casing, so that the liquid carries a first charge. The spray nozzle is connected to the sprayer casing and is configured to atomize the liquid with the first charge and spray it onto the external object with the second charge. The first charge and the second charge are opposite. The sprayer of the present invention has an excellent atomization effect and an improved the utilization rate of the atomized liquid.

An electrostatic sprayer operable at high flow rates and low pressures particularly suitable for spray drying. The sprayer includes an elongated body having a downstream spray nozzle assembly through which electrically charged liquid is directed via a central feed tube within the nozzle body and atomizing air is supplied via an annular passage about the liquid feed tube. In one embodiment, the nozzle assembly is an external mix cluster head spray nozzle assembly having a plurality of circumferentially spaced metallic spray tips. In another embodiment, the spray nozzle is an internal mix nozzle assembly having a spray tip with an internal mixing chamber for atomizing liquid prior to discharge.

An electrostatic spraying wand includes a housing and a power source for operating an electrostatic generator. The electrostatic generator supplies a substantially high voltage to an electrode where a fluid is supplied to the electrode though a solution supply line. Thereafter, the charged solution is directed through a nozzle assembly. Since the electrostatic spraying wand supplies a charge to the cleaning fluid within the wand it can be used with a variety of devices enabling the charged solution to kill pathogens and other germs.

An electrostatic atomizer can include a paint supply path configured to supply paint to a paint discharge section; and a high voltage supply path configured to supply a high voltage to a discharge electrode, wherein the discharge electrode comprises a semi-conductive material, and wherein the high voltage supply path includes a high resistance near the discharge electrode, and is electrically segregated from the paint supply path.

A charge remaining in an electrostatic coater when power supply to the electrostatic coater is stopped is neutralized at an early stage. A rotary atomizing head 102 receives a high voltage of negative polarity from a cascade 104. An electrostatic coater 100 further includes a second high-voltage generator 110 that generates a high voltage of positive polarity. The second high-voltage generator 110 is composed of a Cockcroft-Walton circuit. The Cockcroft-Walton circuit is composed of diodes and capacitors. A high voltage of the electrostatic coater 100 is controlled by a controller 10. Immediately after running of the electrostatic coater 100 is stopped by stopping power supply to the cascade 104, power is supplied to the second high-voltage generator 110. The high voltage of positive polarity generated by the second high-voltage generator 110 is supplied to the rotary atomizing head 102 for a predetermined time period.

Described herein is a method for producing at least one coating (B1) on a substrate, including provision of a coating material composition (BZ1) (1), determination of at least one characteristic variable of a drop size distribution within a spray formed on atomization of the coating material composition (BZ1), and/or of the homogeneity of this spray (2), reduction of the at least one characteristic variable and/or homogeneity of the spray (3), application of at least the coating material composition (BZ1) obtained after step (3), to a substrate, to form at least one film (F1) (4), and physical curing, chemical curing and/or radiation curing at least of the at least one film (F1) formed on the substrate by application of (BZ1), to produce the coating (B1) on the substrate. Also described herein is a coating (B1) located on a substrate and obtainable by means of this method.

Described here is a method for determining the mean length of filaments formed on rotational atomization of a coating material composition, the method including atomization of the coating material composition by means of a rotational atomizer including as application element a bell cup capable of a rotation (1), optical capture of the filaments formed here at the bell cup edge, by means of at least one camera (2), and digital evaluation of the optical data obtained in this way, to give the mean filament length of those filaments formed on atomization that are located at the edge of the bell cup (3), as well as methods for compiling an electronic database and for screening coating material compositions when developing paint formulations.

Described here is a method for determining the mean length of filaments formed on rotational atomization of a coating material composition, the method including atomization of the coating material composition by means of a rotational atomizer including as application element a bell cup capable of a rotation (1), optical capture of the filaments formed here at the bell cup edge, by means of at least one camera (2), and digital evaluation of the optical data obtained in this way, to give the mean filament length of those filaments formed on atomization that are located at the edge of the bell cup (3), as well as methods for compiling an electronic database and for screening coating material compositions when developing paint formulations.

Disclosed herein is a method for determining a drop size distribution within a spray and/or a homogeneity of this spray, the spray being formed on atomization of a coating material composition, which includes atomization of the coating material composition by means of an atomizer, the atomization producing a spray, optical capture of the drops of the spray formed, by a traversing optical measurement (2), and determination of at least one characteristic variable of the drop size distribution within the spray and/or of the homogeneity of the spray, on the basis of optical data obtained as per step (2). Also described herein are methods for compiling an electronic database and for screening coating material compositions when developing paint formulations, carried out on the basis of the method.

Disclosed herein is a method for determining a drop size distribution within a spray and/or a homogeneity of this spray, the spray being formed on atomization of a coating material composition, which includes atomization of the coating material composition by means of an atomizer, the atomization producing a spray, optical capture of the drops of the spray formed, by a traversing optical measurement (2), and determination of at least one characteristic variable of the drop size distribution within the spray and/or of the homogeneity of the spray, on the basis of optical data obtained as per step (2). Also described herein are methods for compiling an electronic database and for screening coating material compositions when developing paint formulations, carried out on the basis of the method.