B21B31/20

Systems and methods for controlling flatness of a metal substrate with low pressure rolling

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

Systems and methods for controlling flatness of a metal substrate with low pressure rolling

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

Bending and balancing device for axially shiftable work rolls of a rolling mill
09802231 · 2017-10-31 · ·

The invention relates to a bending and balancing device for axially shiftable work rolls (10, 10′) of a rolling mill, especially of a four-high rolling mill, guide blocks (2) being provided at both sides in the window of every mill housing (1) on the level of the work roll inserts (3, 3′) and the force of bending and balancing cylinders (5) being transmissible onto the work roll inserts that are guided in the axial direction and so as to be shiftable in the vertical direction. The guide blocks are subdivided into respective upper and lower guide blocks (2, 2′), the upper guide blocks (2) are mounted in the mill housing window so as to be vertically shiftable, the lower guide blocks (2′) are mounted in the mill housing window so as to be fixed or so as to be vertically shiftable, and a bending and balancing cylinder (5) is arranged in every of the associated upper and lower guide blocks and is guided by the same and engages with the upper and the lower work roll insert.

Systems and methods for controlling surface texturing of a metal substrate with low pressure rolling

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

Systems and methods for controlling surface texturing of a metal substrate with low pressure rolling

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

Roll stand, particularly push roll stand

The invention relates to a roller device (50) having a stand and two roller sets having at least two rollers (52, 53, 54, 55) disposed in a stand (51) of the roller device, wherein a roll material (56) can be fed between two rollers (53, 54) of the two roller sets for rolling, wherein at least the rollers (52, 53) of a roller set can be displaced in the rolling direction relative to the stand (51), wherein adjustment means are provided between a roller bearing for receiving the rollers and the stand, each on both sides of the roller bearing. It is thereby particularly advantageous if the circumferential speeds of the rollers, such as the working rollers, are different.

Rolling mill and rolling mill adjustment method

There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.

Rolling mill and rolling mill adjustment method

There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.

MULTISTAGE ROLLING MILL
20220168790 · 2022-06-02 ·

A multistage rolling mill 100 includes support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h arranged on the entry side and/or the exit side of work rolls 2a and 2b, and supporting the work rolls 2a and 2b on an work side and a drive side. The offset positions in a pass direction of the pair of work rolls 2a and 2b for rolling a strip 1 are changed by moving in and out the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h to the entry side or the exit side with respect to the pass direction. A multistage rolling mill capable of rolling a hard material efficiently and suitable for obtaining a strip of high product quality is thereby provided.

ROLLING MILL FOR ROLLING METAL PRODUCTS
20220143660 · 2022-05-12 · ·

A rolling mill for rolling metal products, comprising two roller stands with a stand cross-member. A roller is rotatably mounted in the roller stands. The roller is operatively connected to a balancing cross-member, and at least one hydraulic piston-cylinder system is arranged in the stand cross-member, with which a tensile force can be generated between the stand cross-member and the balancing cross-member by the hydraulic piston-cylinder system. In order to prevent leakages in particular in the event of tall mill ascending paths, the piston-cylinder system has a cylinder housing with an upper axial end and a lower axial end. A piston is movably arranged in the cylinder housing, and the piston protrudes beyond the cylinder housing both at the upper axial end as well as at the lower axial end in each operating state.