A method for producing a metal cylinder includes preparing a metal slug having a surface adjusted so that the crystal grain diameter at a depth of 10 m from the surface is smaller than that at a depth of 100 m from the surface, and the crystal grain diameter at a depth of 10 m from the surface is 30 m or more and 120 m or less; and forming a cylinder by impact pressing of the metal slug having the surface as a bottom.

An engine valve and a method of producing the engine valve are provided. The engine valve includes a shaft part and an umbrella part formed at one end of the shaft part. The engine valve opens and closes an intake port or an exhaust port of a combustion chamber of an internal combustion engine. Further, at least a portion of the engine valve that extends from the umbrella part to a position on the shaft part in a longitudinal direction thereof includes a valve body made of steel or nickel alloy, and a core member made of copper or copper alloy and provided inside the valve body.

A battery case lid is formed by working a metal plate, and includes a substrate section and an explosion-proof valve formed in the substrate section. The explosion-proof valve has a reduced thickness section that is thinner than the substrate section, and the reduced thickness section is formed by extending the metal plate by applying pressure while the metal plate is kept unrestrained.

A battery case lid is formed by working a metal plate, and includes a substrate section and an explosion-proof valve formed in the substrate section. The explosion-proof valve has a reduced thickness section thinner than the substrate section, and the reduced thickness section is formed by extending the metal plate by applying pressure while the metal plate is kept unrestrained.

A method for producing a metal cylinder includes preparing a metal slug having a surface adjusted so that the crystal grain diameter at a depth of 10 m from the surface is smaller than that at a depth of 100 m from the surface, and the crystal grain diameter at a depth of 10 m from the surface is 30 m or more and 120 m or less; and forming a cylinder by impact pressing of the metal slug having the surface as a bottom.

A method of preparing a cylindrical metal member includes preparing a metallic ingot having at least one surface having a mean width with respect to roughness Sm in a range of from 100 m to 220 m; imparting a lubricant to the at least one surface of the metallic ingot; and subjecting the metallic ingot to impact pressing while the surface coated with the lubricant with respect to the metallic ingot is set as a bottom surface, to thereby mold a cylindrical metal member.

A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising mixtures of aluminum alloys for use in the impact extraction process, a container manufactured using the aluminum alloy in an impact extrusion process, and the container, wherein the material of the container is the aluminum alloy.

Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising mixtures of aluminum alloys for use in the impact extraction process, a container manufactured using the aluminum alloy in an impact extrusion process, and the container, wherein the material of the container is the aluminum alloy.