A process to fabricate ultra-fine grain metal wire, comprising: inserting a plurality of metal strands into a flexible elastic polyurethane sheath having an accommodating slot for each of the strands of metal to form a sheathed strand assembly; equal channel angular pressing (ECAP pressing) the sheathed strand assembly through an ECAP die having a plurality of die channels corresponding to the plurality of metal strands. The process is designed to improve electric conductance and mechanical properties of elongated metal parts and is especially applicable to optimize the conductance and tensile strength of copper cables, wires, strings, and rods.

This disclosure describes various configurations and components for bimetallic and trimetallic claddings for use as a wall element separating nuclear material from an external environment. The cladding materials are suitable for use as cladding for nuclear fuel elements, particularly for fuel elements that will be exposed to sodium or other coolants or environments with a propensity to react with the nuclear fuel.

According to the invention, the electrode wire (1) for electric discharge machining comprises a metal core (2), in one or more layers of metal or metal alloy. On the metal core (2), a coating (3) having an alloy different from that of the metal core (2) contains more than 50 wt % zinc. The coating (3) comprises copper-zinc alloy (3a) of fractured γ phase, and covers the majority of the metal core (2). The coating (3) contains covered pores (5a, 5b, 5c, 5d, 5e) larger than 2 μm.

A manufacturing method of a plated wire rod, the method including: preparing a plated wire rod precursor including a base material that is wire-drawn and that has a linear shape and a plating film that is provided on a surface of the base material, where the base material is made of first metal and the plating film is made of second metal of a different composition from the first metal; obtaining a plated wire rod-intermediate body by performing skin-passing on the plated wire rod precursor using a die; inspecting, after the skin-passing, for presence/absence of a defect in the plated wire rod-intermediate body using an eddy current testing device and a camera inspection device; and obtaining a plated wire rod by removing the defect in the plated wire rod-intermediate body that is detected in the inspecting.

Disclosed are a metal wire, a manufacturing method therefor, and a tire. The metal wire is made by twisting a filament; an outer peripheral surface of the filament is covered with a Cu-M-Zn alloy coating; the outer peripheral surface of the filament is also covered with a Cu—Zn alloy coating; the metal wire is made of at least one filament; an area covered by the Cu-M-Zn alloy coating is 10%-90% of an area of the outer peripheral surface of the filament, and the rest is the Cu—Zn alloy coating; M in the Cu-M-Zn alloy coating is selected from one or two of Co, Ni, Mn, or Mo; the mass fraction of Cu in the Cu-M-Zn alloy coating is 58%-72%, the mass fraction of M in the Cu-M-Zn alloy coating is 0.5%-5%, and the balance in the Cu-M-Zn alloy coating is Zn and inevitable impurities.

A method of manufacturing a two-layer metal wire, in particular in a gold-based alloy and of silver, which comprises a succession of steps which consist in coupling an outer metal tube (2) to an inner metal tube (4) interposing a first binding thickness (3) in low-melting metal material, welding the inner surface (12) of the outer metal tube (2) to the outer surface (13) of the first binding thickness (3) and the inner surface (13″) of the same first binding thickness (3) to the outer surface (141) of the inner metal tube (4), to firmly associate the outer tube (2) with the inner tube (4) together, so as to form a tubular element (7, 107) which has at least three metal layers, and then draw, by final drawing, the tubular element (7, 107) to obtain a compound metal wire (9) from at least three metal layers. The object of the present invention is also a semi-finished tubular element (7, 107), having at least three metal layers, which comprises an outer metal tube (2), an Inner metal tube (4) and a first binding thickness (3) interposed between the outer metal tube (2) and the inner metal tube (4).

A method for manufacturing a wire includes: preparing a tubular outer layer body including a magnetic metal containing iron; preparing a metal core body having an outer diameter that is 85.1% or more and 99.4% or less of an inner diameter of the tubular outer layer body; mechanically polishing an inner surface of the tubular outer layer body and an outer surface of the metal core body; treating at least one of the inner surface of the tubular outer layer body and the outer surface of the metal core body with hydrochloric acid; obtaining a preform by disposing the metal core body inside the tubular outer layer body; and obtaining a wire by drawing the preform through a wire drawing die.

Process for manufacturing a power cable includes: providing a power cable core having an electric conductor; providing a copper foil; providing a protective strip over the power cable core, the protective strip having a radially inner and outer surface and being made of copper with a coating; folding the copper foil around the power cable core so as to bring two longitudinal copper foil rims to contact one to the other; welding the two contacted longitudinal copper foil rims thus obtaining a copper sheath in form of a tube with a welding seam; reducing the diameter of the copper sheath to put it into direct contact with the power cable core and the protective strip; heating the protective strip and the copper sheath at a temperature higher than the melting temperature of the coating of the strip so that the coating fuses in the welding seam.

An alloying-element additive for adding an alloy element to a copper melt formed by melting a base material including a copper in manufacturing a copper alloy. The alloying-element additive includes a wire-shaped or plate-shaped core including an alloy element, and an outer layer material including a copper and covering the core. A weight ratio of the copper in the outer layer material and the alloy element in the core is in a range of weight ratio where the alloying-element additive has a liquid phase in a temperature range of not more than a melting point of the copper in a copper-alloy element phase diagram.

A platinum-based material element wire is coated with gold or gold alloy, and drawing-processed with a carbon-containing die. The thin wire manufactured in this manner is covered with gold or gold alloy, and the coverage of gold or gold alloy is 40% or more on an area basis. The thin wire formed of a platinum-based material is manufactured in a state of suppressing breakage in a drawing processing step, and has favorable performance in electric properties and the like. In addition, this manufacturing process is capable of efficiently manufacturing a platinum-based material thin wire while suppressing breakage when the thin wire is manufactured by drawing processing.