A two-axis roll forming apparatus for forming sheet metal includes a first carriage and a second carriage each reciprocally movable parallel to a longitudinal axis. The second carriage is spaced apart from the first carriage and separated therefrom by a gap. A first bending station is carried by the first carriage and reciprocal moveable parallel to a transverse axis which is perpendicular to the longitudinal axis. A second bending station is carried by the second carriage and reciprocal moveable parallel to the transverse axis which is perpendicular to the longitudinal axis.

The invention relates to a device (10) for the flexible roll forming of a semifinished product (12), in particular a rolled sheet, to form a profile (12′, 12″) with a cross section varying along the longitudinal axis thereof and/or with a varying longitudinal axis. The device (10) has a frame (14) and a number of supporting devices (16), which are carried by the frame (14). The supporting devices (16) are each movable in a translational manner in relation to the frame (14) and rotatably mounted. The device (10) also has a number of profiling units (18), which each have a pair (20) of rotatably mounted rollers (20′, 20″), between which a rolling gap (102) remains. According to the invention, precisely two profiling units (18) are arranged in a rotatably mounted manner on each supporting device (16).

A roll bending apparatus includes: a roll pair formed by a pair of rolls disposed facing each other, the roll pair being configured to sandwich an elongated material between the rolls to perform forming on the elongated material; a slide mechanism configured to slide the roll pair in a first normal direction that is a direction normal to a conveying direction of the elongated material on a plane including the conveying direction; and a tilt mechanism configured to rotate the roll pair about a tilt axis that extends in a second normal direction that is a direction orthogonal to the conveying direction and the first normal direction. The slide mechanism further slides the roll pair to change a position of the roll pair relative to the tilt axis.

A roll bending apparatus includes: a roll pair formed by a pair of rolls disposed facing each other, the roll pair being configured to sandwich an elongated material between the rolls to perform forming on the elongated material; a slide mechanism configured to slide the roll pair in a first normal direction that is a direction normal to a conveying direction of the elongated material on a plane including the conveying direction; and a tilt mechanism configured to rotate the roll pair about a tilt axis that extends in a second normal direction that is a direction orthogonal to the conveying direction and the first normal direction. The slide mechanism further slides the roll pair to change a position of the roll pair relative to the tilt axis.

A method for producing a feedstock wire is produced from a first metal strip and at least one further metal strip by roll forming, wherein in particular the first metal strip and the at least one further metal strip are made of differing metals, preferably of differing meals having differing yield points, wherein a jacket, which in the final shape completely surrounds the at least one further metal strip in the circumferential direction, is formed from the first metal strip in a plurality of passes by roll forming using a plurality of roll stands, and wherein, first, exclusively only the first metal strip is formed to a preliminary shape in a plurality of passes using a first group of roll stands and, thereafter, the first metal strip and the at least one further metal strip are jointly formed to the final shape in a second group of roll stands.

A roll stamping apparatus includes sets of rollers that rotate while facing each other so as to press opposite surfaces of a material which is continuously supplied to move between the rollers. The sets of rollers have molding portions with a stamping structure applied to outer surfaces so as to mold the material, wherein a plurality of sets of rollers are disposed along a movement direction of the material, the respective molding portions of the sets of rollers are formed to sequentially change a cross section of the material along the movement of the material, and the molding portion of at least one set of rollers before a final set of rollers through which the material finally passes is a set of over-molding rollers having a length in a circumferential direction longer than the molding portions of the final set of rollers.

An apparatus and a method for producing an elongated profiled part, in which a profiled strip is produced from a flat strip by rolling and the profiled strip is embossed in sections, by means of which at least one longitudinal section of the profiled strip is offset relative to at least one other longitudinal section in a direction perpendicular to the longitudinal direction of the profiled strip, and with which method the strip is trimmed in such a way that, after the embossing, the longitudinal sections that are offset relative to each other have different cross-sections. In order to increase the reproducibility of the method, before the profiling, the flat strip is trimmed in such a way that by means of the embossing of the trimmed and profiled strip, the longitudinal sections that are offset relative to each other have different cross-sections.

A multi-tubular beam for a vehicle, such as a vehicle structure or a bumper reinforcement, includes an elongated beam formed with a metal sheet. The metal sheet has a central section and outer sections extending along a length of the metal sheet. The outer sections are disposed in opposing directions from the outer edges of the central section to provide adjacent first and second tubular portions. The central section forms a common center wall between the adjacent first and second tubular portions. A first edge portion of the metal sheet is disposed along and in parallel alignment with the center wall. The first edge portion is attached to the center wall at a first weld joint to form the first tubular portion. The first weld joint includes a weld material that extends through a thickness of the center wall and into a thickness of the first edge portion.

An automatically adjusting auto gauge system comprises a servo motor that provides rotational motion; at least one of a gearbox and linear actuator driven by the one or more servo motors to transfer the rotational motor of the servo motor to linear motion; a group of roll former passes, each including a cam arm, an eccentric cam, a push rod, a top set of roll tooling, a bottom set of roll tooling; a bar operably coupled to the gearbox and the cam arms of the group of roll former passes, the bar driven by the gearbox to impart linear motion to the cam arms, which in turn imparts rotational motion to each eccentric cam, which in turn imparts linear motion, raising or lowering the top set of roll tooling via the push rod, adjusting a gap between the top and bottom sets of roll tooling.

An automatically adjusting auto gauge system comprises a servo motor that provides rotational motion; at least one of a gearbox and linear actuator driven by the one or more servo motors to transfer the rotational motor of the servo motor to linear motion; a group of roll former passes, each including a cam arm, an eccentric cam, a push rod, a top set of roll tooling, a bottom set of roll tooling; a bar operably coupled to the gearbox and the cam arms of the group of roll former passes, the bar driven by the gearbox to impart linear motion to the cam arms, which in turn imparts rotational motion to each eccentric cam, which in turn imparts linear motion, raising or lowering the top set of roll tooling via the push rod, adjusting a gap between the top and bottom sets of roll tooling.