Patent classifications
B21D7/165
Hollow stabilizer
A hollow stabilizer has a tubular shape and is provided with a torsion section that is provided to a vehicle and that extends in the vehicle width direction; an arm section that extends in the front-back direction of the vehicle; and bent sections that connect the torsion section and the arm section. The hardness of the outer surface of the bent inner sides of the bent sections of the hollow stabilizer is 70% or more with respect to the hardness of the outer surface of the arm section.
Method for producing hollow stabilizer
A method of manufacturing a hollow stabilizer includes a forming step of subjecting an element pipe to a bending process, to form a product shape including bent portions, and a quenching step of quenching the element pipe subjected to the bending process. In the quenching step, a cooling process is performed by immersing the element pipe made of steel in coolant and by spraying the coolant to an outer surface of the bent portion.
Method for manufacturing a worked member using an induction heating coil
An induction heating coil for stably heating a steel tube which is being fed in its axial direction without rotating, the heating being uniform in the circumferential direction and in a narrow range in the axial direction has at least two 1-turn coils in the form of a first turn coil body and a second turn coil body. The inner peripheral length Ln (the non-effective coil length) where the effective number of coil turns is less than the total number of coil turns when the coil is projected in the axial direction and the inner peripheral length L0 of the projected coil bodies (the inner coil length) satisfy Ln/L0<0.05. First and second coil bodies have insulating portions on their connecting portions, and the insulating portions are present in locations separated by a central angle of 5-45 measured from the center of the coil bodies.
Method for manufacturing bent member, and hot-bending apparatus for steel material
A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion. The bending includes forming the bent portion having a ratio R/W which is equal to or lower than a predetermined value, where the ratio R/W is a ratio obtained by dividing a bending radius R [mm] of the bent portion on a centroid line of the steel material by a dimension W [mm] in a bend direction in a cross-section of the steel material orthogonal to the centroid line, slowing down a feeding speed of the steel material less than V1, where the V1 is the feeding speed of the steel material while forming the bent portion having the ratio R/W which is more than the predetermined value, and reducing the high-frequency power supplied while forming the high-temperature portion less than Q1, where the Q1 is the high-frequency power supplied while forming the bent portion having the ratio R/W which is more than the predetermined value.
HEAT TREATMENT APPARATUS, HEAT TREATMENT METHOD FOR STEEL WORKPIECE, AND HOT BENDING METHOD FOR STEEL WORKPIECE
A heat treatment apparatus of one aspect of the present disclosure includes: a feed device that feeds a heat treatment workpiece downstream in a feed direction along a heat treatment workpiece pass-line; a heating device that includes a heating coil disposed downstream of the feed device in the feed direction and encircling the pass-line; a cooling device that is disposed adjacent to the heating coil, downstream of the heating coil in the feed direction, and encircling the pass-line; and a gas supply device that is disposed upstream of the heating coil in the feed direction, directly connected to the heating coil and encircling the pass-line, and that includes a plurality of gas compartments configured by internally partitioning the gas supply device in the feed direction.
High frequency induction heating apparatus and processing apparatus
Provided is a high frequency induction heating apparatus capable of quenching a workpiece having an outward flange, over the whole circumference by means of a frequency with which a penetration depth of an electromagnetic wave is larger than a sheet thickness of the workpiece The high frequency induction heating apparatus includes a high frequency induction heating coil used for heating a long hollow steel workpiece having a closed cross section and an outward flange, in 3DQ in which a bending member is manufactured from the workpiece The high frequency induction heating coil includes a magnetic material core facing each other between which both faces of the outward flange are interposed, having a distance from both faces, and an induction heating coil connected to the magnetic material core and arranged surrounding an outer circumference of a general portion where the outward flange is excluded from the workpiece.
HOLLOW STABILIZER
A hollow stabilizer has a tubular shape and is provided with a torsion section that is provided to a vehicle and that extends in the vehicle width direction; an arm section that extends in the front-back direction of the vehicle; and bent sections that connect the torsion section and the arm section. The hardness of the outer surface of the bent inner sides of the bent sections of the hollow stabilizer is 70% or more with respect to the hardness of the outer surface of the arm section.
METHOD FOR PRODUCING HOLLOW STABILIZER
A method of manufacturing a hollow stabilizer includes a forming step of subjecting an element pipe to a bending process, to form a product shape including bent portions, and a quenching step of quenching the element pipe subjected to the bending process. In the quenching step, a cooling process is performed by immersing the element pipe made of steel in coolant and by spraying the coolant to an outer surface of the bent portion.
Machine and method for treating cast components
A machine for cooling and truing cast components made from cast material, and includes a construction for holding cast components and a holder to supply cooling liquids. A method to treat a cast component after removal of the cast component from the casting mold, the cast component being loaded immediately with a cooling liquid in a water spray.
Induction heating coil, and an apparatus and method for manufacturing a worked member
An induction heating coil for stably heating a steel tube which is being fed in its axial direction without rotating, the heating being uniform in the circumferential direction and in a narrow range in the axial direction has at least two 1-turn coils in the form of a first turn coil body and a second turn coil body. The inner peripheral length Ln (the non-effective coil length) where the effective number of coil turns is less than the total number of coil turns when the coil is projected in the axial direction and the inner peripheral length L0 of the projected coil bodies (the inner coil length) satisfy Ln/L0<0.05. First and second coil bodies have insulating portions on their connecting portions, and the insulating portions are present in locations separated by a central angle of 5-45 measured from the center of the coil bodies.