A deep-drawing tool for deep drawing blanks which are punched out of sheet material that is painted or coated with film material, in order to obtain flangeless molded blanks, includes a drawing bell, a drawing core, a blank holder, a force transmission device, a drawing cushion for applying a spring force to the blank holder by the force transmission device, and a drive which, after the drawing bell reaches a predetermined position in downward movement thereof, drives the force transmission device to perform a movement which precedes movement of the drawing bell.

A press system includes a press portion and a controller configured to control the press portion. The controller includes a load pattern generator, an evaluation input unit, and an optimum load pattern setting unit configured to set an optimum load pattern based on a plurality of evaluations of the quality input by the evaluation input unit. The optimum load pattern setting unit includes a response surface generator configured to create from evaluation value data based on the plurality of load patterns and the plurality of evaluations of the quality, by using as an objective function, the evaluation value data with the load pattern being defined as a design variable, a response surface of the objective function, and an optimization calculator configured to find an optimum solution of the objective function of the response surface by optimization.

A press system includes a press portion and a controller configured to control the press portion. The controller includes a load pattern generator, an evaluation input unit, and an optimum load pattern setting unit configured to set an optimum load pattern based on a plurality of evaluations of the quality input by the evaluation input unit. The optimum load pattern setting unit includes a response surface generator configured to create from evaluation value data based on the plurality of load patterns and the plurality of evaluations of the quality, by using as an objective function, the evaluation value data with the load pattern being defined as a design variable, a response surface of the objective function, and an optimization calculator configured to find an optimum solution of the objective function of the response surface by optimization.

A controllable force cushion device that can be programmed to provide a variable and/or pulsating force that can be used in any application where force control is desirable. The frequency of the pulsation can be adjusted to suit different applications and/or circumstances (e.g., forming of sheet metals in die applications, etc.). The cushion can comprise one or more manifolds containing hydraulic cylinders that can be compressed during operation pushing fluid through a proportional relief valve that can be controlled by a motion control device, thereby creating a desired force. Material (e.g., sheet metal, etc.) flow can be controlled by using a gap control method. In use, the variable pulsating, gap control, auto-learning press cushion device of the present invention can optionally be mounted to the underside of a press bolster and can be used in conjunction with a stamping press.

A controllable force cushion device that can be programmed to provide a variable and/or pulsating force that can be used in any application where force control is desirable. The frequency of the pulsation can be adjusted to suit different applications and/or circumstances (e.g., forming of sheet metals in die applications, etc.). The cushion can comprise one or more manifolds containing hydraulic cylinders that can be compressed during operation pushing fluid through a proportional relief valve that can be controlled by a motion control device, thereby creating a desired force. Material (e.g., sheet metal, etc.) flow can be controlled by using a gap control method. In use, the variable pulsating, gap control, auto-learning press cushion device of the present invention can optionally be mounted to the underside of a press bolster and can be used in conjunction with a stamping press.

The electrohydrostatic actuator system according to the invention comprises a volume-variable and/or rotational-speed-variable hydro machine, which is driven by an electric motor, for providing a volume flow of a hydraulic fluid, and a main shaft which is movable by the hydraulic fluid and which has at least one first chamber, wherein the first chamber, with at least one first main hydraulic line and a first main valve, is hydraulically connected to the hydro machine via a connection line. The actuator system according to the invention further comprises a secondary shaft which is movable by the hydraulic fluid and which has at least one first chamber, wherein the first chamber, with at least one first secondary hydraulic line and a first secondary valve, is hydraulically connected to the hydro machine via a connection line. Furthermore, according to the invention, a hydraulic accumulator is hydraulically connected to the first secondary hydraulic line in the area between the first chamber of the secondary shaft and the first secondary valve.

The electrohydrostatic actuator system according to the invention comprises a volume-variable and/or rotational-speed-variable hydro machine, which is driven by an electric motor, for providing a volume flow of a hydraulic fluid, and a main shaft which is movable by the hydraulic fluid and which has at least one first chamber, wherein the first chamber, with at least one first main hydraulic line and a first main valve, is hydraulically connected to the hydro machine via a connection line. The actuator system according to the invention further comprises a secondary shaft which is movable by the hydraulic fluid and which has at least one first chamber, wherein the first chamber, with at least one first secondary hydraulic line and a first secondary valve, is hydraulically connected to the hydro machine via a connection line. Furthermore, according to the invention, a hydraulic accumulator is hydraulically connected to the first secondary hydraulic line in the area between the first chamber of the secondary shaft and the first secondary valve.

In summary, the invention relates to a device and method for open-loop or closed-loop control of a movement of a die cushion of a die cushion press. The device has a control value encoder (11), a speed controller (12), a current controller (13), and a motor control device (14) for providing a nominal current for an electrical drive (15) of a fluid-hydraulic motor pump unit (20) for moving a die cushion of a die cushion press. The control value encoder (11) is provided in order to calculate a setpoint speed based on a die cushion control value command and a die cushion information. The speed controller (12) calculates a setpoint current based on the setpoint speed. The current controller (13) calculates a control signal based on the setpoint current, and the motor control device (14) calculates the nominal current based on the control current. In this respect, the dynamics of the control of the electrical machine can be improved.

In summary, the invention relates to a device and method for open-loop or closed-loop control of a movement of a die cushion of a die cushion press. The device has a control value encoder (11), a speed controller (12), a current controller (13), and a motor control device (14) for providing a nominal current for an electrical drive (15) of a fluid-hydraulic motor pump unit (20) for moving a die cushion of a die cushion press. The control value encoder (11) is provided in order to calculate a setpoint speed based on a die cushion control value command and a die cushion information. The speed controller (12) calculates a setpoint current based on the setpoint speed. The current controller (13) calculates a control signal based on the setpoint current, and the motor control device (14) calculates the nominal current based on the control current. In this respect, the dynamics of the control of the electrical machine can be improved.

The electrohydrostatic actuator system according to the invention comprises a volume-variable and/or rotational-speed-variable hydro machine, which is driven by an electric motor, for providing a volume flow of a hydraulic fluid, and a main shaft which is movable by the hydraulic fluid and which has at least one first chamber, wherein the first chamber, with at least one first main hydraulic line and a first main valve, is hydraulically connected to the hydro machine via a connection line. The actuator system according to the invention further comprises a secondary shaft which is movable by the hydraulic fluid and which has at least one first chamber, wherein the first chamber, with at least one first secondary hydraulic line and a first secondary valve, is hydraulically connected to the hydro machine via a connection line. Furthermore, according to the invention, a hydraulic accumulator is hydraulically connected to the first secondary hydraulic line in the area between the first chamber of the secondary shaft and the first secondary valve.