B21D28/22

Die apparatus and manufacturing method of metal product using die apparatus

A die apparatus includes a first die and a second die which are respectively used in adjacent working stations that sequentially blank or stamp out a progressively fed thin metal sheet. The first and second dies are held in a state where outer peripheral surfaces of the first and second dies directly contact each other.

Stator of Rotary Electric Machine and Rotary Electric Machine Equipped with the Same

Provided is a stator of a rotary electric machine excellent in insulation property and productivity, and a rotary electric machine equipped therewith. A stator of a rotary electric machine includes a stator core that is provided with a plurality of slots; and a stator coil that is provided in the slots, wherein N (herein, N is a positive even number) segment conductors are provided in each slot, wherein the stator coil is configured such that the plurality of segment conductors are connected through welding portions, each of which is provided in a conductor end portion of each segment conductor, wherein the conductor end portions are arranged in an annular shape in a circumferential direction in a coil end in an axial direction, and N annular rows are configured, and wherein directions of punching burr portions of a stator slot and the stator core on an inner-diameter side of the stator are inverted to a direction of a punching burr portion of the stator core on an outer-diameter side of the stator.

ADHESIVELY-LAMINATED CORE, MANUFACTURING METHOD THEREOF, AND ELECTRIC MOTOR
20210398734 · 2021-12-23 ·

An adhesively-laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive forming the adhesion part contains an organic resin and an inorganic filler, wherein a 50% particle size of the inorganic filler is 0.2 to 3.5 μm, wherein a 90% particle size of the inorganic filler is 10.0 μm or less, and wherein an amount of the inorganic filler is 5 to 50 parts by mass with respect to 100 parts by mass of the organic resin.

LASER ASSISTED MACHINING OF ELECTRIC MOTOR CORES
20210370445 · 2021-12-02 ·

A system and process for fabricating motor laminations from sheet material. Various embodiments of the disclosure combine a separation process with one or both of a cutting and a scoring process that outlines the laminations prior to the separation process. In some embodiments, the separation process is a punching process and is integrated with the stacking of the motor laminations to form the stator core. In addition, a system and process where the cut and/or scored portion of the sheet material is subjected to flattening process prior to the separation process is disclosed. Performing the flattening process prior to the separation process has the effect of streamlining the process, in that the sheet material can be easily handled and conveyed from the scoring process, through the flattening process, and to the separation and stacking process, without need for separate handling of the laminations.

Drive device, apparatus for notching, and method for driving apparatus for notching
11364649 · 2022-06-21 · ·

The present invention relates to a drive device for driving an apparatus (100) for notching, wherein the apparatus (100) for notching comprises a frame with a stand (104) and a headpiece (106), a plunger (114) coupled to the headpiece (106) and movable along a punching axis (116) oriented along a y axis, and optionally an indexing head (120) for receiving a workpiece (102) to be machined. The drive device comprises an electrical direct drive (118) for driving the plunger (114).

MANUFACTURING APPARATUS AND MANUFACTURING METHOD FOR LAMINATED IRON CORE
20220165492 · 2022-05-26 ·

Problem to be Solved

An adhesive agent is accurately applied on an adhesive agent applying surface.

Solution

Provided are guiding members (100) that guide the conveyance of a sheet steel strip (F) along an intermittent conveyance direction of the sheet steel strip (F) and limit the upward movement of the sheet steel strip (F), and an adhesive agent applying apparatus (50) that applies an adhesive agent to an adhesive agent applying surface at a section corresponding to an iron core lamina (A, W).

STATOR CORE PLATE MANUFACTURING METHOD, STATOR CORE PLATE, STATOR CORE, AND MOLD
20220166295 · 2022-05-26 ·

A method of manufacturing a stator core plate including a protrusion extending radially outward from a disk-shaped main body, includes a punching a portion of a steel sheet in a shape including at least a portion of an outer shape of the protrusion to form at least the portion of the outer shape of the protrusion, and punching the steel sheet in a shape continuous with the outer shape of the protrusion formed in the steel sheet to form the main body.

Method for producing a clutch pack formed by clutch plates arranged on top of one another, and device for carrying out a method of this type
11738419 · 2023-08-29 · ·

A device for performing a method for producing a lamination pack, wherein in the method laminations are cut from an electric strip or sheet; the laminations are placed on top of each other to form a lamination stack; the laminations are connected by material fusion to each other by: locally plasticizing a material of the laminations in an edge region of the laminations by generating friction heat by a tool; mixing the locally plasticized material, at least of the laminations neighboring each other, with the tool; and allowing the plasticized material to cool and fuse the laminations in the edge region to form the lamination pack. The device has a punch press and/or a receptacle for one or a plurality of lamination stacks. The device further has a welding tool that is rotatably driven about an axis of the welding tool and moveable transverse to the axis of rotation.

Method for producing a clutch pack formed by clutch plates arranged on top of one another, and device for carrying out a method of this type
11738419 · 2023-08-29 · ·

A device for performing a method for producing a lamination pack, wherein in the method laminations are cut from an electric strip or sheet; the laminations are placed on top of each other to form a lamination stack; the laminations are connected by material fusion to each other by: locally plasticizing a material of the laminations in an edge region of the laminations by generating friction heat by a tool; mixing the locally plasticized material, at least of the laminations neighboring each other, with the tool; and allowing the plasticized material to cool and fuse the laminations in the edge region to form the lamination pack. The device has a punch press and/or a receptacle for one or a plurality of lamination stacks. The device further has a welding tool that is rotatably driven about an axis of the welding tool and moveable transverse to the axis of rotation.

Adhesively-laminated core, manufacturing method thereof, and electric motor

An adhesively-laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive forming the adhesion part contains an organic resin and an inorganic filler, wherein a 50% particle size of the inorganic filler is 0.2 to 3.5 μm, wherein a 90% particle size of the inorganic filler is 10.0 μm or less, and wherein an amount of the inorganic filler is 5 to 50 parts by mass with respect to 100 parts by mass of the organic resin.