A punch set for use with a punch tool to punch material from a wall of an electrical box. The punch set has a punch with a cutting section, and a die defining a cavity that is configured to receive the cutting section. The cutting section may have an annular or circular portion and a plurality of keyway forming portions each extending radially from the annular or circular portion. The cutting section of the punch may be insertable into the cavity of the die in a single orientation. The die may have a protrusion receivable within a recess of the punch when the cutting section is received in the cavity. One of the die or punch may have an extension that is receivable in a single orientation within an opening in the other of the die or punch.

A hand-held knockout driver includes a main housing having a handle portion, a motor positioned within the main housing, a pump assembly driven by the motor, and a secondary housing coupled to the main housing and defining a bore therein. The hand-held knockout driver also includes a working piston moveable within the bore from a rest position to an actuated position to define a piston throw distance therebetween. The hand-held knockout driver also includes a draw stud coupled to the working piston, a die coupled to the secondary housing, and a punch coupled to the draw stud opposite the working piston for movement therewith relative to the die. The die has a depth greater than the piston throw distance.

The tool can have a face member having a die aperture, a rabbet member protruding normal to the face member, a jamb area between the rabbet member and the face member, and a punch in the jamb area, the punch being slidable into the die aperture along a punch path, and an actuator to move the punch along the punch path.

A method of manufacturing a perforated sheet which has at least one hole. The method includes introducing at least two spaced boreholes into a sheet, the at least two spaced boreholes being formed so that they each pass through a thickness of the sheet, introducing a continuous cut between the at least two spaced boreholes in the sheet, and bending open a section of the sheet which is adjacent to the continuous cut so as to form a hole.

A method for making a profile with a micro-hole, in particular using a continuous composite extrusion process, comprises embedding, in a position in a matrix of the profile to be formed where a micro-hole is to be formed, a continuous wire having a shape and size consistent with that of the micro-hole; sawing a composite profile with the wire obtained by extrusion to a desired length; and removing the wire from the sawed composite profile using a predetermined physical or chemical method without changing the matrix of the composite profile so that the micro-hole of the predetermined size and shape is formed in the predetermined position in the profile. This method is simple, does not require any large, expensive, and sophisticated equipment, can produce continuous micro-holes of different specifications, and can be used in a wide variety of applications.

A method of manufacturing a perforated sheet which has at least one hole. The method includes introducing at least two spaced boreholes into a sheet, the at least two spaced boreholes being formed so that they each pass through a thickness of the sheet, introducing a continuous cut between the at least two spaced boreholes in the sheet, and bending open a section of the sheet which is adjacent to the continuous cut so as to form a hole.

The invention relates to a hydraulic punch device with a hydraulically driven punch carrier for releasably seating a punch and a die with a die opening adapted to the punch cross-section of the punch. To provide a punch device that makes it possible to reliably produce differently shaped holes, the punch has a punch cross-section different from a circular cross-section.

An apparatus for punching holes in posts in a transportation environment where the offset between the holes in the post and a vehicle running surface of a vehicle is constant over a transportation route. The apparatus has a frame and a hole forming assembly separate from one another, such that the hole forming assembly may be adjusted relative to the frame. The hole forming assembly can be adjusted relative to the frame and can be set at a specific offset between a location where the holes are to be formed in a post and the vehicle running surface. Once the offset is set, the apparatus maintains this offset for every post punched along the transportation route, so that there is a constant offset between the holes punched in the posts and the vehicle running surface.

An apparatus for cutting a profile, including: a cutter configured to make cuts on the profile having a first surface and a second surface, and having at least one rib on the first surface, wherein the cuts are made on the first surface of the profile; a first drive unit to drive the cutter forward and backward to and from the first surface of the profile; and a second drive unit to drive the cutter up and down along the first surface of the profile.

A method for disposing of a slug produced in a hole punching operation on a hollow profile is provided. The method includes the steps of providing a hollow profile; cutting at least one predeterminable hole or slug contour path into the hollow profile by means of a cutting device; leaving a residual web of the hole or slug contour path; moving a receiving device into the hollow profile; moving a punch from a first position into a residual-web-removing second position in such a way that the slug thereby produced is received by the receiving device; and moving the receiving device out of the hollow profile.