A liner hanger is used for deploying a liner into a wellbore. The liner hanger includes a tubular body having a first end and a second end. The first end can include a connection to a liner. The second end can include a sealed connection to an operational pipe. The sealed connection can be releasable. An expansion tool attached to a work string can be used for suspending the liner hanger into the wellbore. At least a portion of the expandable pipe is radially expanded using the expansion tool. The radial expansion of the expandable pipe can cause compression of at least one seal member against a base casing.

An expansion tool includes a housing, a collar rotatably coupled to the housing, a plurality of jaws coupled for co-rotation with the collar, a mandrel movable relative to the housing between a retracted position and an extended position to expand the jaws, and a drive mechanism including a rotatable cam. Rotation of the cam moves the mandrel between the retracted position and the extended position. The expansion tool further includes an indexing gear configured to incrementally receive torque from the drive mechanism such that continuous rotation of the drive mechanism incrementally rotates the indexing gear, and a clutch assembly including a clutch gear meshed with the indexing gear, a clutch cover surrounding the clutch gear, and a plurality of rolling elements disposed between the clutch gear and the clutch cover. The clutch cover is drivably coupled to the collar such that rotation of the clutch cover rotates the collar.

An expansion tool includes a housing, a collar rotatably coupled to the housing, a plurality of jaws coupled for co-rotation with the collar, a mandrel movable relative to the housing between a retracted position and an extended position to expand the jaws, and a drive mechanism including a rotatable cam. Rotation of the cam moves the mandrel between the retracted position and the extended position. The expansion tool further includes an indexing gear configured to incrementally receive torque from the drive mechanism such that continuous rotation of the drive mechanism incrementally rotates the indexing gear, and a clutch assembly including a clutch gear meshed with the indexing gear, a clutch cover surrounding the clutch gear, and a plurality of rolling elements disposed between the clutch gear and the clutch cover. The clutch cover is drivably coupled to the collar such that rotation of the clutch cover rotates the collar.

A system for manufacturing a tubular member includes a mandrel configured to be inserted within a throughbore of the tubular member to engage with an inner diameter of the throughbore. In addition, the system includes a die assembly comprising a cavity. The die assembly is configured to be disposed about an outer surface of the tubular member such that a central portion of the tubular member is aligned with the cavity. Further, the system includes a ram configured to apply a load to the tubular member along a central axis of the tubular member to expand the central portion of the outer surface of the tubular member into the cavity to form an upset region along the tubular member.

A system for manufacturing a tubular member includes a mandrel configured to be inserted within a throughbore of the tubular member to engage with an inner diameter of the throughbore. In addition, the system includes a die assembly comprising a cavity. The die assembly is configured to be disposed about an outer surface of the tubular member such that a central portion of the tubular member is aligned with the cavity. Further, the system includes a ram configured to apply a load to the tubular member along a central axis of the tubular member to expand the central portion of the outer surface of the tubular member into the cavity to form an upset region along the tubular member.

A method for permanently fastening a cam on a cam carrier may involve positioning the cam on the cam carrier in a predefined axial and angular position. By way of the positioning, an end face of the cam carrier is aligned with an end face of the cam. The method may also involve positioning a cam segment formed by the cam carrier and the cam in an assembly device. The cam carrier may then be deformed such that the cam is secured at least in a form-fitting or force-fitting manner against movement in an axial direction on the cam carrier. A deformation tool of the assembly device may be advanced in an axial direction onto the end face of the cam carrier, and the cam carrier may be deformed such that material of the cam carrier is forced outward in a radial direction against the cam.

A method for permanently fastening a cam on a cam carrier may involve positioning the cam on the cam carrier in a predefined axial and angular position. By way of the positioning, an end face of the cam carrier is aligned with an end face of the cam. The method may also involve positioning a cam segment formed by the cam carrier and the cam in an assembly device. The cam carrier may then be deformed such that the cam is secured at least in a form-fitting or force-fitting manner against movement in an axial direction on the cam carrier. A deformation tool of the assembly device may be advanced in an axial direction onto the end face of the cam carrier, and the cam carrier may be deformed such that material of the cam carrier is forced outward in a radial direction against the cam.

Systems and methods for pressure expanding a tube to fit a heat exchanger fin are disclosed. The systems can include one or more pressure relief devices, and each pressure relief device can be configured to release at least some pressurized fluid via a respective auxiliary flow path in response to a pressure of the pressurized fluid being greater than a predetermined pressure relief threshold.

Systems and methods for pressure expanding a tube to fit a heat exchanger fin are disclosed. The systems can include one or more pressure relief devices, and each pressure relief device can be configured to release at least some pressurized fluid via a respective auxiliary flow path in response to a pressure of the pressurized fluid being greater than a predetermined pressure relief threshold.

A bumper spring assembly having a one piece mandrel including an integral head piece is further configured with a cage assembly retained on the mandrel with a cage nut locked to the mandrel to obviate the need for pins, set screws, and the like, to provide a more robust assembly. In two embodiments the cage nut is locked to the mandrel in a swaging operation. Improved flow of fluids through and around the bumper spring assembly are also provided.