A stacking-type header includes a first plate having a first through-hole; a second plate having a plurality of second through-holes; a third plate in which a flow path that communicates between the first through-hole and the second through-holes is formed, a first pipe including a first end portion that is inserted into the first through-hole; a plurality of second pipes each including a second end portion that is inserted into a corresponding one of the second through-holes; and brazing portions. The first pipe includes a first expanded portion in the first end portion, the first expanded portion having an outer peripheral surface that is pressed against an inner peripheral surface of the first through-hole. Each of the second pipes includes a second expanded portion having an outer peripheral surface that is pressed against an inner peripheral surface of a corresponding one of the second through-holes.

In a method for producing a series of at least a first and a second plate and fin heat exchanger, each having at least one fluid distribution tank capping at least some of the openings of the matrix unit and which is connected to a pipe, the tank is partitioned into several compartments using at least one partition, so as to distribute the number of openings assigned to a first fluid and to a second fluid, the partition being designed to divide the tank into several compartments which are each connected to a pipe for the passage of the first fluid or of the second fluid and which each communicate with a number of openings that varies according to the configuration adopted by the at least one partition, for the exchanger of the series.

A heat exchanger includes a tube expansion portion provided on a heat transfer tube such that an outer peripheral surface of the heat transfer tube is pressed against an inner peripheral surface of a first hole provided in a side wall portion of a case, and a first concave surface portion that is provided in a part of an outer surface of the tube expansion portion and forms a first gap, into which brazing material of a first brazed portion advances, between the outer surface of the tube expansion portion and the inner peripheral surface of the first hole. Thus, the attachment strength of the heat transfer tube can be improved by means of a simple configuration.

A tube for a heat exchanger includes a tube outer body enclosing a tube inner volume, and a corrugated insert received within the tube inner volume. The tube outer body has a pair of broad planar walls joined by arcuate end walls. The corrugated insert defines flow channels through the tube, with opening in flanks of the insert allowing for flow communication between adjacent flow channels. Bypass channels adjacent the arcuate end walls are fluidly isolated from the adjacent flow channels by the absence of such openings in the end flanks. Flow through the bypass channels is obstructed by flow blocks at one or both ends of the bypass channels.

Heat exchangers and methods for assembling a heat exchanger are described, such as for example a round tube heat exchanger, which may be a fin and tube heat exchanger, and which may be used for example in a heating, ventilation, and air conditioning system (HVAC) system and/or unit thereof. The heat exchanger includes aluminum tubes mechanically rolled into an aluminum tube support and the tubes are fluidically sealed with the tube support. The aluminum tube support including the aluminum tubes rolled therein is assembled to a fluid manifold configured to allow fluid flow through the heat exchanger and into and/or out of the heat exchanger.

An alignment apparatus for aligning hairpin-shaped heat-exchanger tubes at a regular pitch. An insertion position side is configured as a regular pitch alignment unit where arrangement plates are provided at an interval that is double the pitch of through-holes in a fin stack. An upstream side is configured as a wide pitch alignment unit where arrangement plates are provided at an interval equal to an integer multiple of two or more times the regular pitch alignment unit. The regular pitch alignment unit is provided with stopper apparatuses that stop the hairpin-shaped heat-exchanger tubes at different positions in an inclined direction for the respective arrangement plates. The wide pitch alignment unit is capable of moving along an alignment direction of the arrangement plates so as to allow the hairpin-shaped heat-exchanger tubes to move to the regular pitch alignment unit, where the hairpin-shaped heat-exchanger tubes are stopped at a more downstream position.

An alignment apparatus for aligning hairpin-shaped heat-exchanger tubes at a regular pitch. An insertion position side is configured as a regular pitch alignment unit where arrangement plates are provided at an interval that is double the pitch of through-holes in a fin stack. An upstream side is configured as a wide pitch alignment unit where arrangement plates are provided at an interval equal to an integer multiple of two or more times the regular pitch alignment unit. The regular pitch alignment unit is provided with stopper apparatuses that stop the hairpin-shaped heat-exchanger tubes at different positions in an inclined direction for the respective arrangement plates. The wide pitch alignment unit is capable of moving along an alignment direction of the arrangement plates so as to allow the hairpin-shaped heat-exchanger tubes to move to the regular pitch alignment unit, where the hairpin-shaped heat-exchanger tubes are stopped at a more downstream position.

A fin manufacturing apparatus includes: a progressive pressing device that forms, by forming in a metal plate having thermal conductivity a plurality of openings for tube-insertion and a plurality of slits while leaving uncut portions, strips that each have openings along a longitudinal direction of the strip and are partially coupled to each other in a width direction; an inter-row cutting device that separates, by cutting the portions via which the strips are coupled to each other, the strips such that each strip has a width of the fin; a cutoff device that cuts the separated strips to a predetermined length; and a guiding device between the inter-row cutting device and an inter-row slit device that guides and supplies, to the inter-row cutting device, the strips that are partially coupled to each other in the width direction, are arranged in the width direction, and are conveyed in the longitudinal direction.

A fin manufacturing apparatus includes: a progressive pressing device that forms, by forming in a metal plate having thermal conductivity a plurality of openings for tube-insertion and a plurality of slits while leaving uncut portions, strips that each have openings along a longitudinal direction of the strip and are partially coupled to each other in a width direction; an inter-row cutting device that separates, by cutting the portions via which the strips are coupled to each other, the strips such that each strip has a width of the fin; a cutoff device that cuts the separated strips to a predetermined length; and a guiding device between the inter-row cutting device and an inter-row slit device that guides and supplies, to the inter-row cutting device, the strips that are partially coupled to each other in the width direction, are arranged in the width direction, and are conveyed in the longitudinal direction.

A device for forming inside three-dimensional finned tube by multi-edge ploughing and extruding, comprises a machine frame, a machine head, a supporting mechanism, an axial feeding mechanism and a cutter assembly for forming inside fins. The machine head, the supporting mechanism and the axial feeding mechanism are axially mounted on the machine frame in sequence. The cutter assembly for forming inside fins is mounted on the feeding mechanism. One end of a metal tube to be machined for forming inside three-dimensional fins is clamped on a chunk of a rotary main shaft of the machine head, and the other end thereof is placed on the supporting mechanism. The rotary main shaft of the machine head provides the rotation power for the metal tube, and the axial feeding mechanism drives the cutter assembly to move linearly along a coaxial line of the metal tube and the cutter assembly.