A method of processing hexahedral metal includes an X-axis edge forging step to press two X-axis edges on opposite sides to each other from a center of the hexahedral metal among edges formed in an X-axis direction, process the hexahedral metal into hexagonal prismatic metal, and restore the hexagonal prismatic metal to hexahedral metal, a Y-axis edge forging step to press two Y-axis edges on opposite sides to each other from the center of the hexahedral metal among edges formed in a Y-axis direction, process the hexahedral metal into hexagonal prismatic metal, and restore the hexagonal prismatic metal to hexahedral metal, and a Z-axis edge forging step to press two Z-axis edges on opposite sides to each other from the center of the hexahedral metal among edges formed in a Z-axis direction, process the hexahedral metal into hexagonal prismatic metal, and restore the hexagonal prismatic metal to hexahedral metal.

In a method for producing an extruded bearing journal, the bearing journal is extruded in an extrusion tool by means of at least one extrusion punch and, after the extrusion of the bearing journal, reworking of the bearing journal is performed in order to improve the cylindricity of the bearing journal at least over a section of the longitudinal extent of the bearing journal. During the reworking, the bearing journal is arranged, at least over a section of its longitudinal extent adjoining its free end, in a cavity that is delimited in a radial direction of the bearing journal by a wall surface surrounding the lateral surface of the bearing journal, and a reworking punch which is movable in the longitudinal direction of the bearing journal is moved toward the free end of the bearing journal and is pressed against the face surface of the bearing journal and, in this way, a plastic deformation of the bearing journal, with a flow of material of the bearing journal, is effected.

A ball screw is provided in which an outer circumferential formation is formed at a portion facing a ball circulating passage out of outer circumferential surface of a nut. The ball screw includes: a screw shaft having on its outer circumferential surface a screw groove; a nut having on its inner circumferential surface a screw groove facing the screw groove; a plurality of balls rollably loaded in a spiral ball rolling passage formed by both screw grooves; and a ball circulating passage to return the balls from a start point to an end point of the ball rolling passage for recirculation. The ball circulating passage is a concaved groove formed by concaving a groove on a part of the cylindrical inner circumferential surface of the nut by plastic working. Then, a flange is integrally provided at a portion facing the ball circulating passage and the screw groove.

A forged crankshaft (1) includes a carbon steel containing S, wherein in a portion corresponding to a machined outer circumferential surface of a shaft part such as journals (J), crank pins (P), a front part (Fr), and a flange (Fl), a ratio x/y of an area rate x of sulfide in a position (X) corresponding to a parting surface of a die for finish forging to an area rate y of sulfide in a position (Y) corresponding to a bottom of a die impression of the die for finish forging is equal to or lower than 1.5. The forged crankshaft (1) can avoid an occurrence of machined surface cracks on the journals (J) and the crank pins (P) after the outer circumferential surface is machined.

A system and method of making a forged part. The method may include forming a workpiece in a first die unit that may be disposed in a first press, transferring the workpiece to a tooth forming die unit that may be disposed in a second press, and forming the workpiece into the forged part by forming a set of teeth on the workpiece with the tooth forming die unit.

A forging apparatus and method is disclosed in which an extrusion punch is held between an upper press and a lower press and propelled towards a billet by a ram to form an extruded shaped component. The extrusion punch has a striking face in which a recess is formed. During the extrusion process, material from the billet enters the recess so as to lock the extrusion punch and the shaped component together. Accordingly the shaped component is not lifted up with the upper press when it is separated from the lower press and so the position of the shaped component after the forging extrusion operation is known accurately and reliably.

A forging and inclined window hole punching composite die includes an upper die holder, a connection sleeve, an upper die sliding sleeve, a pressure plate, inclined window puncher pins, a center puncher pin, first connection screw rods, first springs, second connection screw rods, second springs, hydraulic assistant systems, a lower die and a bottom plate. Bottom surface of the pressure plate of the composite die is a plane to avoid deformation of a front molding surface. Hydraulic power is added to the inclined window puncher pins to increase the pressure for punching inclined holes, avoid quality problems and increase a demolding force. A multi-split synchronous hydraulic device may well realize synchronization of the plurality of inclined window puncher pins.

A radial forge is provided with variable radial displacement. The forge includes upper and lower frames having upper and lower double acting hydraulically driven rams. The forge also includes a horizontal master gear mounted on a circular thrust bearing to provide rotational freedom. One or more radial hydraulically drive rams are mounted to the master gear. Accordingly, the master gear serves as a gantry for positioning the radial rams. A billet may be centrally located between the inwardly directed radial rams and may be supported by the lower ram. The upper ram is aligned with the lower ram so that actuating the upper ram and/or lower ram compresses the billet between them and forces the billet to flow into and fill radial dies removably affixed to the radial rams.

Methods for forming fixed-cutter earth-boring drill bits include retrieving a forged steel drill bit body from an inventory of substantially identical forged steel drill bit bodies including fixed blades and junk slots between the fixed blades. Cutter pockets are formed in the blades. Nozzle holes are formed in the drill bit body to provide fluid communication from an interior of the forged steel drill bit body to the junk slots. Additional methods include forging first and second steel drill bit bodies substantially identical in shape and configuration, forming first cutter pockets in the first steel drill bit body in a first configuration, and forming second cutter pockets in the second steel drill bit body in a second, different configuration.

The invention relates to the production of profiled hose nipples. The invention was based on the object of providing a method and an apparatus which allow hose nipples of the type outlined in the introduction to be produced in a simple manner such that the formation of burrs is avoided and there is no reduction in diameter. This object is achieved in that during the forming of pipe portions (1) in the apparatus (2, 7, 9) according to the invention in the region of the subsequent ring-shaped webs (4) of the nipple profile (3), the material of the pipe portion (1), at its outwardly pointing end (4), does not come into contact with the tool in the region of the parting joints (6) of the apparatus (2, 7). This can be realized by additional cavities (14) in the tool (2, 7).