A forging apparatus and a forged product manufacturing method aim to prevent decrease in the temperature of a forging space and the temperature of a forging material, efficiently maintain the uniformity of the temperatures of upper and lower dies, and improve forging efficiency. In the forging apparatus and the forged product manufacturing method according to the present invention, the upper and lower dies are heated by a heating mechanism in a housing in which a charging port of an integrally formed housing body is closed by a door, the upper and lower dies are moved relatively in a facing direction of the upper and lower dies, the heating mechanism is moved relatively in the facing direction with respect to at least one of the relatively moving upper and lower dies, and whereby the forging material is forged between the upper and lower dies. Furthermore, the forged product manufacturing method is used to manufacture a forged product from the forging material.

Forging dies are formed from a plurality of layers stacked together to form an assembly, or laminate. Each respective layer may be cut to form a portion of a die cavity, and the layers may be stacked together such that the cut portions are aligned to form the die cavity. The layers are fastened together to form a first die half and/or a second die half of disclosed forging dies. Each layer may be selectively removable from the die half for maintenance and/or replacement. Disclosed forging dies may be formed of lower grade materials as compared to conventional forging dies, and the number and thickness of layers may be varied to accommodate the specific part geometry of the part being forged. Related methods of making said forging dies and using said forging dies to make parts are also disclosed.

A method of manufacturing a piece of metal alloy or of metal matrix composite materials consisting of making a preform by additive manufacturing by adding material in successive layers, and subjecting the preform to a forging operation taking place in a single step and between two dies to deform said preform to a final shape of the piece to be obtained.

A forging press apparatus includes: a die with a die hole into which a material is to be contained and a relief hole smaller in diameter than the die hole; a molding punch configured to press an inner portion inside a peripheral portion of the material contained in the die hole; and a pressing member provided around an outer periphery of the molding punch to press the peripheral portion. A method includes: loading the material into the die; and forging the cup structure shaped by pressing the inner portion inside the peripheral portion of the material with the molding punch to cause the peripheral portion of the material to be brought into contact with the pressing member, and a part of the material to be pushed out into the relief hole by the molding punch to form a projection while a space is secured below the projection.

A forging assembly may comprise a first die and a second die configured to translate toward the second die. A first sensor may be coupled to at least one of the first die or the second die. The first sensor may be configured to output a first signal correlating to a first distance between the first die and the second die. Additional sensors may be applied to track die alignment during the forging process.

In a method for thickening a plastically deformable hollow body wall of a hollow body, with effective radial support of the unthickened hollow body wall on an outer supporting face of an outer mold and with effective radial support of the hollow body wall on an inner supporting face of an inner supporting body, the hollow body is acted on by a compressive force by two application members at application points by moving the application members towards one another in the axial direction with a compressing movement. The application points on the hollow body are distanced from one another in the axial direction. An expansion space of the outer mold is arranged between the application points. Due to the compressing movement of the application members, material of the hollow body wall between the application points is plasticised in the region of the expansion space of the outer mold, and plasticised material of the hollow body wall flows into the expansion space of the outer mold, thus thickening the hollow body wall.

A process of manufacturing of segment for carbon thrust bearing uses stainless-steel (SS) round bars/sheets/logs of suitable grade as raw material. The SS round bars/sheets/logs undergo cutting operation to cut into SS billets. The billets successively undergo heating and hot forging processes to form segments of desired shapes. Thereafter, the segment is subjected to heat treatment process i.e. stress relieving, hardening and tempering process successively for obtaining consistent and uniform grain structure, mechanical properties and physical properties of segments which are cost-effective in terms of lower maintenance and lower handling efforts. After heat-treatment process, segment undergoes surface-finishing processes i.e. grinding, lapping and polishing successively for obtaining mirror like surface finishing that gives greater anti-friction property and lower co-efficient of friction. The manufacturing process according to present invention yields consistent grain structure, refine, dense and uniform microstructure of segments which imparts optimum strength, ductility, toughness and resistance to impact and fatigue.

Provided is a production method, including a first preforming process for obtaining a first preform from a billet, a second preforming process for obtaining a final preform from the first preform, and a finish forging process for forming the final preform into a finishing dimension of a forged crankshaft. In the first preforming process, a plurality of flat parts are formed by pressing pin-corresponding parts and journal-corresponding parts in a direction perpendicular to an axial direction of the billet. The second preforming process includes: a process of pressing regions to be a plurality of journals with a width direction of the flat part as a pressing direction by using a pair of first dies; and a process of, after starting pressing by the first dies, decentering regions to be a plurality of pins with the width direction of the flat part as a decentering direction by using second dies.

Provided is a production method, including a first preforming process, a second preforming process, and a finish forging process. In the first preforming process, while a plurality of flat parts are formed, a region to be a second pin is decentered. The second preforming process includes: a process of pressing each region to be a plurality of journals in a pressing direction corresponding to a width direction of the flat part by using a pair of second dies; and a process of, after starting the pressing by the second dies, decentering a region to be a first pin and to be disposed in a first position and a region to be a third pin and to be disposed in a third position from each other in opposite directions with a width direction of the flat part being as a decentering direction by using third dies.

A method for thickening a plastically deformable hollow body wall of a hollow body includes the steps of arranging the hollow body in an outer mold, arranging an inner supporting body inside the hollow body, applying a compressive force to the hollow body wall by means of two application members moving towards one another in an axial direction with a continuous compressing movement, and performing an axial relative movement of the application members performing the continuous compressing movement on the one hand and of the outer mold on the other hand. Due to the compressing movement of the application members, material of the hollow body wall is plasticized and flows into an expansion space of the outer mold, an axial extent of the expansion space increasing due to the axial relative movement of the application members performing the continuous compressing movement and of the outer mold.