Patent classifications
B22C9/082
SUPPLY SYSTEM FOR SUPPLYING A MOULD WITH MOLTEN METAL, AND FACILITY AND MANUFACTURING METHOD IMPLEMENTING SAME
A feed system for conveying a molten metal that is to make a casting, the system including a feed channel made of ceramic material that is configured to enable the molten metal to flow by gravity inside the feed channel, the feed channel having a first portion extending in a first direction, and at least one second portion extending in a second direction different from the first direction, the second portion being arranged downstream from the first portion and being connected to the first portion by a junction. The system further includes a damping channel having a first end opening out into the junction and a second end that is closed, the damping channel extending the first portion of the feed channel.
CASTING SYSTEM
Provided is a system for casting molten metals. The system includes a mould comprising a casting cavity having an inlet, and a bore between an upper surface of the mould and the inlet. The system further includes a shroud comprising a funnel and a hollow shaft, wherein the funnel is located outside of the mould, adjacent the upper surface, and the hollow shaft is received within the bore and is moveable therein. A lifting mechanism is located on the upper surface of the mould, the lifting mechanism being operable to lift the funnel of the shroud away from the upper surface for bringing the shroud into engagement with a ladle nozzle. Also provided is a method for casting molten metals using the system.
PRODUCTION METHOD OF CASTINGS AND GAS-PERMEABLE CASTING MOLD
A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the lowest ceiling portion of the runner, and the height h2 of a point at which a ceiling of the runner is connected to the sprue, meet the relation of h2>hs>h1.
Systems and Methods of Bonding Wax Components for Lost Wax Casting
Lost wax casting bonding methods and systems. A method for bonding a wax component in a feeder system for a lost wax casting process comprises embedding conductive nano-particles in wax to form a sacrificial susceptor. The method includes coupling the wax component to another component such that the sacrificial susceptor is at an interface of the wax component and the other component. The method comprises inductively heating the sacrificial susceptor to cause the wax of the sacrificial susceptor and at least a portion of wax of the wax component to melt to thereby form a bond between the wax component and the other component.
REFRACTORY ARTICLE AND COMPOSITION
There is provided a refractory article for use in metal casting and a composition for manufacture thereof, comprising a particulate refractory material, an oxidisable fuel, an oxidant, a sensitizer; a binder, and from 0.5 to 5 wt % CaSO.sub.4.
Vehicle support structure and method for manufacturing vehicle support structure
A vehicle support structure including: a main body portion (2) for axially supporting an axle rotatably; and a vehicle part attachment portion (3) extended from the main body portion. The vehicle part attachment portion has a first boss portion (4), a second boss portion (5), and a third boss portion (6) placed in a triangular form when viewed in a direction along the axle, a first connection portion (7) connecting the first boss portion with the third boss portion, and a second connection portion (8) connecting the second boss portion with the third boss portion, and is a cast of aluminum or an aluminum alloy. The first and second connection portions are tilted in such a manner that center portions in a longitudinal direction are reduced in thickness. A sprue mark is formed on a side portion of the third boss portion on an opposite main body portion side.
CLUSTER FOR AND METHOD OF CASTING GOLF CLUB HEADS
Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.
Sprue structure for low-pressure casting device and low-pressure casting device having said sprue
A sprue for a low-pressure casting device includes a stalk connection part to be connected to a stalk, a molten metal reservoir and a cavity connection part to be connected to the cavity. The shape of the molten metal reservoir is such that the perimeter of the cross section perpendicular to the flow direction of molten metal gradually increases toward the cavity connection part while the area of the cross section remains constant.
Side frame center core construction and method
A side frame may include a bolster opening configured to receive an outbound portion of a bolster. A center core may be used during the manufacture of the side frame to form the bolster opening. The center core may include first and second side walls configured to form the first and second side frame columns of the bolster opening. Additionally, each of the first side wall and second side wall may include one or more pin core holes each of which is configured to receive a pin core used in forming the fastening holes of the first and second side frame columns.
Production method of castings and gas-permeable casting mold
A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the lowest ceiling portion of the runner, and the height h2 of a point at which a ceiling of the runner is connected to the sprue, meet the relation of h2>hs>h1.