The present disclosure generally relates to investment casting molds comprising a casting core comprising at least one graded core component, the graded core component comprising at least one graded transition between a first core material and a second core material.

An intake-port core includes a body part having the same outer shape as that of the intake port, a port-injector part having the same outer shape as that of a port-injector insertion part, and an extending part. A cooling-water flow-passage core includes a water-jacket core having the same outer shape as that of a water jacket. The intake-port core is inserted from the extending part thereof into the water-jacket core so as to join the cooling-water flow-passage core to the intake-port core. Thereafter, a core print part that is a separate body from the intake-port core is joined to the intake-port core.

The present invention is related to a method for manufacturing a water cooling system (20) inside a casted cylinder head (10), the water cooling system (20) comprising an upper water jacket (21) and a lower water jacket (22) and wherein a transition channel (23) is located between the upper water jacket (21) and the lower water jacket (22). Further, the invention is related to a water cooling system (20) inside a casted cylinder head (10), comprising an upper water jacket (21) and a lower water jacket (22) wherein the upper water jacket (21) and the lower water jacket (22) are fluidly connected by at least one transition channel (23).

Aspects of the disclosure are directed to treating a substrate, the substrate including at least one of a refractory metal or a ceramic material, and depositing a media onto the treated substrate to generate a casting core. Embodiments include a fixture, a substrate located on the fixture, the substrate including at least one of a refractory metal or a ceramic material, and a delivery head that deposits media onto the substrate to generate a casting core. Aspects are directed to a core configured for casting a component, the core comprising: a substrate that includes at least one of a refractory metal or a ceramic material, and media deposited on the substrate, the media having a dimension within a range of between 0.5 and 100 micrometers.

A method for casting a railroad component such as a component of a railway car truck. The component of the railway car truck may be, e.g., a side frame or a bolster of the railway car truck. The method includes manufacturing the railroad component made of steel in a no-bake manufacturing process including use of a chemically-bonded sand system that results in a sand mold from which the railroad component is cast. The railroad component resulting from the no-bake manufacturing process has a surface finish less than 750 micro-inches RMS, resulting in increased fatigue life compared to a railroad component manufactured by a green sand process.

A core for casting a valve housing includes at least one first core part which is additively produced, and at least one second core part which is produced without using additive production. The at least one first core part represents at least one pressure chamber or at least one pressure medium channel of the housing which is configured to provide a fluidic connection of a pressure medium source to a pressure medium consumer when the housing is formed using the core. At least one frame-shaped core holder is formed by a first of the at least one second core part when the housing is formed using the core.

Piston has crown portion 2 having crown surface 2a defining combustion chamber, thrust-side and anti-thrust-side skirt portions 3a, 3b formed integrally with crown portion and sliding on cylinder wall surface, a pair of apron portions 4a, 4a joined to skirt portions in circumferential direction, recessed portion 6 formed on back surface that is opposite side to crown surface and extending between skirt portions along substantially longitudinal direction, and a plurality of protrusions 7 formed integrally with bottom surface of recessed portion and extending along arrangement direction of skirt portions. At least one end edge in longitudinal direction of protrusion is integrally connected to inner side surface, facing one end edge of protrusion, of recessed portion. Adequate transcription performance to molding surface can therefore be ensured while removing remains of air on bottom side of recessed portion of mold for molding protrusions on crown portion back surface during casting.

Provided are a multicore and a method of manufacturing a hollow product using the multicore enabling a hollow of a molded product to be molded more easily by casting and a quality problem to be addressed. The multicore includes a first core, being made of a water-insoluble material, having a hollow formed in the first core and, having an opening formed at both ends of the first core so that the hollow is exposed to the outside through the opening, a second core, being made of a water-soluble material and disposed inside the hollow, and a coating layer, being configured to surround the first core to prevent the first core and the second core from being exposed to an outside. Further, the first core includes a plurality of spaces to allow a fluid supplied to an interior of the first core to flow toward the second core.

The invention names a method for producing a lost casting core (G), which has a side surface (S1, S2), in a core box (1) that is divided into two core box parts (2, 3) in a parting plane (T), and which box delimits a mold cavity (8) in which an inner surface (14, 15) that reproduces the side surface (S1, S2) of the casting core (G) is provided, through which surface the parting plane (T) of the core box (1) runs. To prevent a burr in a critical section of the side surfaces (S1, S2) of the casting core (G), the following work steps are carried out: (a) producing a casting core insert (E) having a side surface section (SF1, SF2) that is equal to a corresponding section of the side surface of the casting core (G), from a casting core molding material (F); (b) positioning the casting core insert (E) in the mold cavity (8) of the core box (1) in such a manner that the side surface section (SF1, SF2) of the casting core insert (E) sits in the place of the corresponding section of the side surface (S1, S2) of the finished casting core (G), wherein the parting plane (T) runs through the side surface section (SF1, SF2); (c) introducing a casting core molding material (F) into the mold cavity (8) of the core box (1), so as to form the remaining casting core (G), wherein the introduced casting core molding material (F) comes into contact with the casting core insert (E); (d) solidifying the casting core molding material (F), thereby forming a shape-fit and/or material-fit connection between the introduced casting core molding material (F) and the casting core insert (E).

A method and casting core for forming a landing for welding a baffle inserted into an airfoil are disclosed, wherein the baffle landing of the blade or vane is formed in investment casting by the casting core rather than by wax, reducing tolerances and variability in the location of the baffle inserted into the cooling cavity of airfoil when the baffle is welded to the baffle landing.