B22D11/004

COPPER-NICKEL-TIN ALLOY, METHOD FOR THE PRODUCTION THEREOF AND USE THEREOF
20190300985 · 2019-10-03 ·

The invention relates to a high-strength copper-nickel-tin alloy with excellent castability, hot workability and cold workability, high resistance to abrasive wear, adhesive wear and fretting wear and improved resistance to corrosion and stress relaxation stability, consisting of (in weight %): 2.0-10.0% Ni, 2.0-10.0% Sn, 0.01-1.5% Si, 0.002-0.45% B, 0.001-0.09% P, selectively up to a maximum of 2.0% Co, optionally also up to a maximum of 2.0% Zn, selectively up to a maximum of 0.25% Pb, the residue being copper and unavoidable impurities, characterised in thatthe ratio Si/B of the element contents in wt. % of the elements silicon and boron is a minimum 0.4 and a maximum 8; such that the copper-nickel-tin alloy has Si-containing and B-containing phases and phases of the systems NiSiB, NiB, NiP and NiSi, which significantly improve the processing properties and use properties of the alloy. The invention also relates to a casting variant and a further-processed variant of the high-strength copper-nickel-tin alloy, to a production method, and to the use of the alloy.

Copper-zinc alloy, band material composed thereof, process for producing a semifinished part composed of a copper-zinc alloy and sliding element composed of a copper-zinc alloy

A copper-zinc alloy having the following composition (in % by weight): from 67.0 to 69.0% of Cu, from 0.4 to 0.6% of Si, from 1.2 to 1.6% of Mn, from 0.03 to 0.06% of P, optionally up to a maximum of 0.5% of Al, optionally up to a maximum of 0.15% of Ni, optionally up to a maximum of 0.1% of Fe, optionally up to a maximum of 0.1% of Pb, optionally up to a maximum of 0.08% of Sn, optionally up to a maximum of 0.1% of S,
balance Zn and unavoidable impurities. The alloy has a microstructure which consists of an -phase matrix in which inclusions of manganese silicides having a globular shape are present in a proportion of at least 2% by volume and not more than 5% by volume.

COPPER ALLOY WIRE AND MANUFACTURING METHOD THEREOF
20190161841 · 2019-05-30 ·

A copper alloy wire and a manufacturing method thereof are provided. The copper alloy wire includes: by weight percentage of components, 0.3 to 0.45 of silver (Ag), 0.01 to 0.02 of titanium, and a remaining part that is formed by copper and unavoidable impurities. The method for manufacturing the copper alloy wire is performing two-phase vacuum melting: first performing vacuum electric arc melting into a copper-titanium mother alloy, and then performing vacuum induction melting with remaining components into a copper alloy wire material by means of continuous casting; then drawing the copper alloy wire material into a copper alloy fine wire by a non-slip wire drawing device in a material even-flow wire drawing manner, and finally performing thermal treatment on the copper alloy fine wire by using argon as a protection gas, so as to complete a process of the copper alloy wire.

COPPER ALLOY, COPPER ALLOY INGOT, SOLID SOLUTION MATERIAL OF COPPER ALLOY, AND COPPER ALLOY TROLLEY WIRE, METHOD OF MANUFACTURING COPPER ALLOY TROLLEY WIRE

A copper alloy has a composition including 0.05 mass % or more and 0.70 mass % or less of Co; 0.02 mass % or more and 0.20 mass % or less of P; 0.005 mass % or more and 0.70 mass % or less of Sn, one or more of B, Cr, and Zr; and furthermore, a Cu balance containing inevitable impurities, wherein X, Y, and Z satisfy the following Expression (1): 1(X/5)+(Y/50)+(Z/100) and Expression (2): X+Y+Z1,000, in case where an amount of B is represented by X (massppm), an amount of Cr is represented by Y (massppm), and an amount of Zr is represented by Z (massppm).

Copper alloy wire rod and method for manufacturing copper alloy wire rod

A copper alloy wire rod containing Ag: 0.5 wt % or more and 6 wt % or less and the balance including inevitable impurities and Cu, in which, on a cross section parallel to a longitudinal direction of the copper alloy wire rod, within a range observed with a visual field of 1.7 m in a direction perpendicular to the longitudinal direction and 2.3 m in a direction parallel to the longitudinal direction, the copper alloy wire rod has at least one rectangular range that is a rectangular range having a width perpendicular to the longitudinal direction of 0.2 m and a length parallel to the longitudinal direction of 2.3 m and entirely includes five or more second phase particles containing Ag and having a maximum length in the longitudinal direction of less than 300 nm.

Welding electrodes and methods of manufacturing same
10207355 · 2019-02-19 · ·

The present disclosure provides a welding electrode and methods of manufacturing the same. The welding electrode can include a composite body having a tip portion and an end portion. The composite body can include a shell defining a cavity through the end portion, the shell comprising a first metal that includes one or more of the following: a precipitation hardened copper alloy, copper alloy, and carbon steel. The composite body can also include a core within the shell, the core extending through the shell from the tip portion to the cavity, the core comprising a second metal that includes dispersion strengthened copper. The core and the shell have a metallurgical bond formed from co-extrusion.

Continuous oligocrystalline shape memory alloy wire produced by melt spinning

There is provided herein a shape memory alloy wire that includes an alloy composition of CuAlMnNi and excluding grain refiner elements. The alloy composition includes 20 at %-28 at % Al, 2 at %-4 at % Ni, 3 at %-5 at % Mn with Cu as a remaining balance of the alloy composition. The alloy composition is disposed as an elongated wire of at least about 1 meter in length, having a wire diameter of less than about 150 microns. At least about 50 vol % of said alloy composition along said wire length has an oligocrystalline microstructure as-disposed in the wire and without thermal treatment of the wire.

MOLDING DEVICE FOR CONTINUOUS CASTING EQUIPPED WITH AGITATOR
20180345359 · 2018-12-06 ·

There is provided a molding device for continuous casting equipped with an agitator that reduces the amount of generated heat, is easy to carry out maintenance, is inexpensive, and is easy to use in practice. The molding device for continuous casting equipped with an agitator of the invention receives liquid-phase melt of a conductive material, and a solid-phase cast product is taken out from the molding device through the cooling of the melt. The molding device includes a casting mold and an agitator provided so as to correspond to the casting mold. The casting mold includes a casting space that includes an inlet and an outlet at a central portion of a substantially cylindrical side wall, and a magnetic field generation device receiving chamber that is formed in the side wall and is positioned outside the casting space. The casting mold receives the liquid-phase melt from the inlet into the casting space and discharges the solid-phase cast product from the outlet through the cooling in the casting space. The agitator includes a magnetic field generation device having an electrode unit that includes first and second electrodes supplying current to at least the liquid-phase melt present in the casting space, and a permanent magnet that applies a magnetic field to the liquid-phase melt. The magnetic field generation device is received in the magnetic field generation device receiving chamber of the casting mold, generates magnetic lines of force toward a center in a lateral direction, makes the magnetic lines of force pass through a part of the side wall of the casting mold and reach the casting space, and applies lateral magnetic lines of force, which cross the current, to the melt.

CONTINUOUS LEAD STRIP CASTING LINE, CASTER, AND NOZZLE
20180342770 · 2018-11-29 ·

In one embodiment, a lead strip caster for battery grids includes a nozzle, a pair of rollers, and a molten lead supply to the nozzle. The lead strip caster produces a continuous lead strip for making battery grids. The nozzle has at least one passage that communicates with generally opposed faces of the nozzle at least partially received between the rollers to supply molten lead to exterior surfaces of the corotating rollers to form a continuous solid strip of lead from which battery grids may be made.

Copper alloy wire, copper alloy stranded wire, covered electric wire, and terminal-fitted electric wire

A copper alloy wire can be used as a conductor. The copper alloy wire is made of a copper alloy containing: not less than 0.4 mass % and not more than 1.5 mass % of Fe; not less than 0.1 mass % and not more than 0.7 mass % of Ti; not less than 0.02 mass % and not more than 0.15 mass % of Mg; not less than 10 mass ppm and not more than 500 mass ppm in total of C and at least one of Si and Mn; and the balance of Cu and impurities. The copper alloy wire has a wire diameter of not more than 0.5 mm. Preferably, a mass ratio Fe/Ti in the copper alloy is not less than 1.0 and not more than 5.5.