B22D11/041

Device for controlling flow in mold and method for controlling flow in mold in thin-slab casting

The device for controlling a flow in a mold in thin-slab casting of steel has a thickness on the short side of the meniscus portion of 150 mm or less and a casting width of 2 m or less and includes a DC magnetic field generation unit and an immersion nozzle having a slit formed at the bottom so that the slit leads to the bottom of the discharge hole and opens outside, the discharge hole and the slit are present in the DC magnetic field zone, and the magnetic flux density B (T) in the DC magnetic field zone and the distance L (m) from the lower end of the immersion nozzle to the lower end of the core satisfy Formulae (1) and (2) described below:
0.35T≤B≤1.0T  Formula (1)
L≥0.06 m  Formula (2)

CONTINUOUS CASTING METHOD OF CAST SLAB

A continuously casting method including arranging temperature measuring elements according to specified conditions, selecting as evaluation targets for temperatures of copper plates on a wide face of mold values measured by the temperature measuring elements arranged closer to a center in a width direction of a cast slab than short sides of the cast slab under continuous casting at levels of 50 mm or more lower in a slab withdrawal direction than a meniscus of a molten steel in a mold, and adjusting a casting condition such that a standard deviation of the values measured over the width direction of the copper plates on the wide face of mold at a same level in the slab withdrawal direction is 20° C. or lower.

Method for manufacturing a crystallizer for continuous casting

A crystallizer for continuous casting including a tubular body formed of a first and a second tubular element both monolithic each made in one single piece in a metal alloy and mounted coaxial, the first inside the second with radial play, one of the first and second tubular element being provided with one or more grooves opened towards the other tubular element; the first and second tubular element are mechanically coupled together, by plastic deformation by means of drawing between a die and a mandrel appropriately shaped, in such a manner to eliminate the radial play, so that the tubular body is monolithic and the grooves are radially closed, forming conduits in the tubular body configured to serve as cooling conduits and/or housing reinforcement bars.

Method for manufacturing a crystallizer for continuous casting

A crystallizer for continuous casting including a tubular body formed of a first and a second tubular element both monolithic each made in one single piece in a metal alloy and mounted coaxial, the first inside the second with radial play, one of the first and second tubular element being provided with one or more grooves opened towards the other tubular element; the first and second tubular element are mechanically coupled together, by plastic deformation by means of drawing between a die and a mandrel appropriately shaped, in such a manner to eliminate the radial play, so that the tubular body is monolithic and the grooves are radially closed, forming conduits in the tubular body configured to serve as cooling conduits and/or housing reinforcement bars.

Equipment and method of semi-continuous casting optimized by synergistic action of traveling magnetic field and ultrasound wave for thin-walled alloy casting with equal outer diameter

A semi-continuous casting equipment for thin-walled alloy castings with equal outer diameter, optimized by synergistic action of traveling magnetic fields and ultrasonic wave, includes: a melting and insulation device, a heat insulation panel, a traveling magnetic field generator and a water-cooled crystallizer sequentially positioned on a working platform; an outer mold positioned on the water-cooled crystallizer and sleeved the traveling magnetic field generator; a mold core inside the outer mold defining a casting cavity; a bottom plate below the mold core capable of sliding against and along an inner side of the outer mold; two position control units supported by the working platform; an ultrasonic limit baffle moveably engaged with the position control units; an ultrasonic wave generator affixed on the ultrasonic limit baffle and extended to the casting cavity; a motion system controlling up and down movement of the bottom plate and the position control units through a gear transmission mechanism.

SYSTEMS AND METHODS FOR CASTING METALLIC MATERIALS

Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.

SYSTEMS AND METHODS FOR CASTING METALLIC MATERIALS

Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.

APPARATUS METHOD FOR LOCATING, CONTROLLING GEOMETRY, AND MANAGING STRESS OF HOT TOPS FOR METAL CASTING
20230364670 · 2023-11-16 ·

A method and apparatus used to achieve alignment during mold assembly and accommodate thermal expansion comprising employing a compressible region and a modified interface dimension.

Rolling ingot mould for the continuous casting of aluminium and aluminium alloys

The invention relates to a cooling system for a mould, in particular a mould for vertical continuous casting, comprising at least one cooling unit (11), wherein the mould has a running surface (10) with an inner side and an outer side and the inner side of the running surface (10a) limits a continuous casting during operation, wherein the cooling unit (11) is designed to be moveably arranged on the mould and the cooling unit (11) has an adjusting element (13), wherein the cooling unit (11) is arranged on the mould in such a way that a gap (12) is formed between the cooling unit (11) and the outer side of the running surface (10) and the width of the gap (12) can be adjusted by the adjusting element (13).

Rolling ingot mould for the continuous casting of aluminium and aluminium alloys

The invention relates to a cooling system for a mould, in particular a mould for vertical continuous casting, comprising at least one cooling unit (11), wherein the mould has a running surface (10) with an inner side and an outer side and the inner side of the running surface (10a) limits a continuous casting during operation, wherein the cooling unit (11) is designed to be moveably arranged on the mould and the cooling unit (11) has an adjusting element (13), wherein the cooling unit (11) is arranged on the mould in such a way that a gap (12) is formed between the cooling unit (11) and the outer side of the running surface (10) and the width of the gap (12) can be adjusted by the adjusting element (13).