The invention relates to a method for manufacturing a metal ingot by continuous casting, comprising the following steps: S1: melting the metal, S2: transferring the liquid metal (2) by pouring it into a crucible (12), S3: moving the base plate (14) of the crucible (12), S4: progressive solidification of the liquid metal (2) from the base plate (14) of the crucible (12), and S5: during the step S3 of moving the base plate (14), applying a compression force to the metal (3) which is present between the base plate (14) and the side wall (13), the compression force being applied along a second axis (X2) parallel to the first axis (X1) so as to deform the metal and to obtain an ingot (3) which has a smaller width (L2).

The invention relates to a method for manufacturing a metal ingot by continuous casting, comprising the following steps: S1: melting the metal, S2: transferring the liquid metal (2) by pouring it into a crucible (12), S3: moving the base plate (14) of the crucible (12), S4: progressive solidification of the liquid metal (2) from the base plate (14) of the crucible (12), and S5: during the step S3 of moving the base plate (14), applying a compression force to the metal (3) which is present between the base plate (14) and the side wall (13), the compression force being applied along a second axis (X2) parallel to the first axis (X1) so as to deform the metal and to obtain an ingot (3) which has a smaller width (L2).

The invention relates to a cooling system for a mould, in particular a mould for vertical continuous casting, comprising at least one cooling unit (11), wherein the mould has a running surface (10) with an inner side and an outer side and the inner side of the running surface (10a) limits a continuous casting during operation, wherein the cooling unit (11) is designed to be moveably arranged on the mould and the cooling unit (11) has an adjusting element (13), wherein the cooling unit (11) is arranged on the mould in such a way that a gap (12) is formed between the cooling unit (11) and the outer side of the running surface (10) and the width of the gap (12) can be adjusted by the adjusting element (13).

The invention relates to a cooling system for a mould, in particular a mould for vertical continuous casting, comprising at least one cooling unit (11), wherein the mould has a running surface (10) with an inner side and an outer side and the inner side of the running surface (10a) limits a continuous casting during operation, wherein the cooling unit (11) is designed to be moveably arranged on the mould and the cooling unit (11) has an adjusting element (13), wherein the cooling unit (11) is arranged on the mould in such a way that a gap (12) is formed between the cooling unit (11) and the outer side of the running surface (10) and the width of the gap (12) can be adjusted by the adjusting element (13).

Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.

Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.

A method and apparatus for direct chill casting of metals and metal alloys which includes application of vibrational energy to the molten material in an open-ended mold and at the outlet of the mold are provided. In an aspect, the method is directed to the production of cast aluminum alloys.

A method and apparatus for direct chill casting of metals and metal alloys which includes application of vibrational energy to the molten material in an open-ended mold and at the outlet of the mold are provided. In an aspect, the method is directed to the production of cast aluminum alloys.

A method for containing a slab during continuous casting, including casting a slab along a casting axis, said slab having a predefined width, wherein the method provides a containment of the slab with a plurality of rolls, said rolls being disposed in pairs facing to each other, and defining a passage along the casting axis for the cast slab, wherein the plurality of rolls includes electromagnetic rolls provided with an electromagnetic stirrer which stirs the liquid contained in the slab.

A method for containing a slab during continuous casting, including casting a slab along a casting axis, said slab having a predefined width, wherein the method provides a containment of the slab with a plurality of rolls, said rolls being disposed in pairs facing to each other, and defining a passage along the casting axis for the cast slab, wherein the plurality of rolls includes electromagnetic rolls provided with an electromagnetic stirrer which stirs the liquid contained in the slab.