B22D11/0622

ITERATIVE LEARNING CONTROL FOR PERIODIC DISTURBANCES IN TWIN-ROLL STRIP CASTING WITH MEASUREMENT DELAY

A twin roll casting system where the casting rolls have a nip between the casting rolls, each roller having a circumference and a rotational period. The casting roll controller adjusts the nip between the casting rolls in response to control signals. The sensor measures at least one parameter of the cast strip. The ILC controller receives strip measurement signals from the sensor and provides control signals to the casting roll controller. The ILC controller includes an ILC control algorithm to generate the control signals based on the strip measurement signals and a time delay estimate based on circumference, rotational period, and a length of cast strip between the nip and the sensor to compensate for an elapsed time from the cast strip exiting the nip to being measured by the cast strip sensor.

METAL MATERIAL CONTAINMENT SYSTEM IN METAL PRODUCT CASTING
20240033813 · 2024-02-01 ·

A containment system for laterally containing a liquid metal material or liquid metal alloy at an open side end of a passage defined between two casting members, said system comprising a pneumatic device ending with a hollow end element adapted to be arranged close to said open side end of the passage, wherein said hollow end element defines a chamber therein, wherein said pneumatic device is adapted to feed a compressed aeriform substance into said chamber,
and wherein said hollow end element is provided with at least one blowing face for blowing said compressed aeriform substance from the chamber towards a side containment zone for said liquid metal.

APPARATUS FOR MAKING THIN FLOOR PLATE AND A THIN FLOOR PLATE
20190388963 · 2019-12-26 ·

A method of making floor plate includes assembling a pair of casting rolls laterally disposed to form a nip, assembling a hot rolling mill downstream of the nip having work rolls with a surface pattern forming the negative of a raised slip-resistant pattern desired in a floor plate, introducing molten metal through at least one metal delivery nozzle to form a casting pool supported on the casting rolls above the nip; counter rotating the casting rolls to form shells on the casting surfaces of the casting rolls to cast metal strip of less than 2.2 mm thickness downwardly from the nip, and delivering the cast metal strip to and through the hot rolling mill to form by the negative of the slip-resistant pattern on the work rolls a raised slip-resistant pattern of between 0.3 and 0.7 mm in height in a floor plate of less than 1.7 mm thickness.

MAGNESIUM ALLOY CAST-ROLLING UNIT

A magnesium alloy cast-rolling unit, including: a main body; a fluid supplier; an electric pushrod; a linkage mechanism; a horizontal platform; a screw; dovetail guide rails; and a bottom plate. The main body includes a base, a spring cylinder, a hydraulic adjustment cylinder, a connection portion, and a cast-rolling unit body. The connection portion includes an arc-shaped rail. The spring cylinder includes an actuation element. The actuation element includes a piston rod and a pressure strip. The piston rod includes an external thread at one end; and the pressure strip includes an internal thread corresponding to the external thread. The fluid supplier includes a head box, a corrugated pipe, a compression spring assembly including a gland cover, a connection pipe including a convex pipe joint and a concave pipe joint, a flat plate including a groove, a smelting furnace, and a horizontal operation platform.

METHOD OF PRODUCING ALUMINUM ALLOY MATERIAL HAVING THERMAL BONDING FUNCTION IN SINGLE LAYER
20240102134 · 2024-03-28 · ·

A method of producing aluminum alloy material having a thermal bonding function in a single layer and including 2.00 mass % to 3.00 mass % Si, 0.01 mass % to 0.50 mass % Fe, and 0.80 mass % to 1.50 mass % Mn includes a casting process performing a twin roll type casting to form a plate having a thickness of 3 mm to 12 mm by rotating a roll having a diameter D (mm) at peripheral velocity v (mm/min) being satisfying a following formula of 0.057?v+0.0016?D?33.54.

Roller molding method for producing a spiral structure

The present application creates a roller molding method for producing a spiral structure or a coil, in particular a spiral structure for use in electric machines, wherein material is supplied between a first roller and a second roller running opposite thereto, wherein the first roller has first teeth, and the second roller has second teeth, said first and/or second teeth having tooth flanks with cavities for receiving the supplied material, wherein the teeth are designed and aligned such that the cavity of at least one tooth is at least temporarily delimited by the surface of a tooth of the other roller when the rollers are rotating such that the supplied material is molded between the teeth into a portion of the spiral structure or the coil.

Method of manufacturing aluminum alloy wire, method of manufacturing electric wire and method of manufacturing wire harness using the same

A method of manufacturing an aluminum alloy wire includes: forming a rough drawing wire composed of an aluminum alloy containing aluminum, an additive element, and unavoidable impurities, the additive element including Si and Mg; obtaining an aluminum alloy wire by performing a treatment on the rough drawing wire, wherein the treatment includes at least one or more wire drawing treatments; forming a first solution treatment material by forming a solid solution of the aluminum and the additive element and then performing a quenching treatment on the solid solution, wherein the first solution treatment is performed directly before the last of the one or more wire drawing treatments is performed; a second solution treatment that forms a second solution treatment material by forming a solid solution of the aluminum and the additive element and then performing a quenching treatment on the solid solution.

Method of forming tailored cast blanks

A method of forming tailored cast blanks including determining at least one of a thickness pattern or profile pattern for a blank, generating a layout for a series of blanks having the determined thickness or profile pattern and casting a strip in accordance with the layout, including varying the caster width during casting of the strip.

METHOD FOR REDUCING TARGET SURFACE FEATURES IN CONTINUOUS CASTING
20190321880 · 2019-10-24 ·

A method for reducing target surface features in continuously cast articles is described. The method can remove a target surface feature, such as a compositional variation or casting defect, from the continuously cast article by removing, before cold rolling, material from the continuously cast article surface.

METHOD FOR REDUCING TARGET SURFACE FEATURES IN CONTINUOUS CASTING
20190321881 · 2019-10-24 ·

A method for reducing target surface features in continuously cast articles is described. The method can remove a target surface feature, such as a compositional variation or casting defect, from the continuously cast article by removing, before cold rolling, material from the continuously cast article surface.