A continuous casting machine is provided that includes a refractory tundish funnel. The tundish funnel has a tapered shape and is designed to sit on a tundish lid in order to channel steel from the ladle to the tundish bath. A collector can also be provided to channel the steel from the ladle. The collector has an opening with a cross-section that transitions from a cylindrical shape to a cross-shape.

Systems and methods are disclosed for an event detection system that captures data associated with events while a DC casting system forms an ingot, determines characteristics of the events, and improves the casting system based on the events. Example systems and methods may include initiating a casting operation using one or more pieces of equipment of a casting system including a casting apparatus; capturing sensor data associated with one or more acoustic signals captured relative to the one or more pieces of equipment performing the casting operation; comparing the sensor data with a set of acoustic profiles; determining whether a particular type of event has occurred; causing an adjustment to the casting system or to the casting operation based on whether the particular type of event has occurred; and initiating a second casting operation using the adjusted casting system or casting operation.

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

A molten metal processing device including a molten metal containment structure for reception and transport of molten metal along a longitudinal length thereof. The device further includes a cooling unit for the containment structure including a cooling channel for passage of a liquid medium therein, and an ultrasonic probe disposed in relation to the cooling channel such that ultrasonic waves are coupled through the liquid medium in the cooling channel and through the molten metal containment structure into the molten metal.

A molten metal processing device including a molten metal containment structure for reception and transport of molten metal along a longitudinal length thereof. The device further includes a cooling unit for the containment structure including a cooling channel for passage of a liquid medium therein, and an ultrasonic probe disposed in relation to the cooling channel such that ultrasonic waves are coupled through the liquid medium in the cooling channel and through the molten metal containment structure into the molten metal.

Provided is casting equipment and a casting method using same. A casting method includes: preparing a tundish; injecting molten steel to the tundish; installing a vacuum forming member on an upper portion of the tundish to form vacuum in at least a partial area of an upper portion of a melting surface of molten steel accommodated in the tundish; forming a rotational flow by blowing a gas into the molten steel; and forming vacuum in at least a partial area of the upper portion of the melting surface of the molten steel. More particularly, the present disclosure may effectively remove inclusions in the molten steel and restrict reoxidation of the molten steel.

A steel plant for the production of long metal products includes a continuous casting machine and a rolling mill disposed contiguous and in direct succession downstream of the continuous casting machine. The continuous casting machine is provided with at least two casting lines and the rolling mill is provided with at least two rolling lines. The plant includes a single feed apparatus for feeding molten metal, and the at least two casting lines are configured to receive molten metal from the single feed apparatus.

A steel plant for the production of long metal products includes a continuous casting machine and a rolling mill disposed contiguous and in direct succession downstream of the continuous casting machine. The continuous casting machine is provided with at least two casting lines and the rolling mill is provided with at least two rolling lines. The plant includes a single feed apparatus for feeding molten metal, and the at least two casting lines are configured to receive molten metal from the single feed apparatus.

Submerged nozzle (1) through which molten steel can be poured from a tundish into a mould, said nozzle comprising: a substantially tubular body (2), extending from a first end (3) to a second end (4); a passageway (5), extending through the tubular body (2) along a longitudinal axis (A) from the first end (3) towards the second end (4); at least one inlet port (6), opening into the passageway (5) at said first end (3); a plurality of outlet ports (8), opening into the passageway (5) in a region (7) adjacent to the second end (4); and at least one rotatable insert (10); whereas the submerged nozzle (1) with the at least one rotatable insert (10) is configured that a molten metal entering the submerged nozzle (1) at the at least one inlet port (6) flows through the passageway (5) and around the rotatable insert (10) and exits the submerged entry nozzle (1) via the plurality of outlet ports (8), such that a rotation of the rotatable insert (10) is driven by the stream of molten metal.