Patent classifications
B22D11/103
IMMERSION NOZZLE
A flat immersion nozzle stabilizes the discharging flow of molten steel thereby stabilizing the molten steel surface in a mold, namely, decreasing the fluctuation thereof. In the immersion nozzle having a flat shape in which a width Wn of an inner hole is greater than a thickness Tn of the inner hole, a central protrusion portion (1) is disposed in a center section of a wall surface in a width direction of a flat section. Wp/Wn, a ratio of a length Wp of the central protrusion portion in the width direction to Wn, is 0.2 or more and 0.7 or less. The central protrusion portion (1) is disposed symmetrically as a pair; and a total length Tp in the thickness direction of the pair of the central protrusion portions is 0.15 or more and 0.75 or less of Tn.
IMMERSION NOZZLE
A flat immersion nozzle stabilizes the discharging flow of molten steel thereby stabilizing the molten steel surface in a mold, namely, decreasing the fluctuation thereof. In the immersion nozzle having a flat shape in which a width Wn of an inner hole is greater than a thickness Tn of the inner hole, a central protrusion portion (1) is disposed in a center section of a wall surface in a width direction of a flat section. Wp/Wn, a ratio of a length Wp of the central protrusion portion in the width direction to Wn, is 0.2 or more and 0.7 or less. The central protrusion portion (1) is disposed symmetrically as a pair; and a total length Tp in the thickness direction of the pair of the central protrusion portions is 0.15 or more and 0.75 or less of Tn.
Continuous casting nozzle deflector
A continuous casting nozzle includes a deflector at a bottom portion of the nozzle having a bore extending through the deflector from an open end to a closed end along a longitudinal axis and a pair of ports extending through the deflector from the bore to an outer surface of the deflector. A diameter of the bore substantially rapidly decreases along the longitudinal axis above the pair of ports such that a portion of a flow of fluid through the deflector becomes detached from a surface of the bore to thereby redirect the flow of fluid toward the longitudinal axis prior to exiting through the pair of ports.
Continuous casting nozzle deflector
A continuous casting nozzle includes a deflector at a bottom portion of the nozzle having a bore extending through the deflector from an open end to a closed end along a longitudinal axis and a pair of ports extending through the deflector from the bore to an outer surface of the deflector. A diameter of the bore substantially rapidly decreases along the longitudinal axis above the pair of ports such that a portion of a flow of fluid through the deflector becomes detached from a surface of the bore to thereby redirect the flow of fluid toward the longitudinal axis prior to exiting through the pair of ports.
METHOD FOR PRODUCING METAL INGOT
A method for producing a metal ingot by using an electron-beam melting furnace including an electron gun capable of controlling a radiation position of an electron beam, and a hearth that accumulates a molten metal of a metal raw material, in which, in a downstream region between an upstream region in which the metal raw material is supplied onto the surface of the molten metal and a first side wall, an irradiation line is disposed so as to block a lip portion and so that two end portions are positioned in the vicinity of the side wall of the hearth. A first electron beam is radiated onto the surface of the molten metal along the irradiation line, and the first electron beam is radiated along the irradiation line. By this means, the surface temperature (T2) of the molten metal along the irradiation line is made higher than the average surface temperature (T0) of the entire surface of the molten metal in the hearth, and a molten metal flow from the irradiation line toward upstream that is a direction toward the opposite side to the first side wall is formed in an outer layer of the molten metal.
Amorphous alloy ribbon and method of producing the same
The invention provides a method of producing an amorphous alloy ribbon, the method including a step of producing an amorphous alloy ribbon by discharging a molten alloy through a rectangular opening of a molten metal nozzle having a molten metal flow channel along which the molten alloy flows, the opening being an end of the molten metal flow channel, onto a surface of a rotating chill roll, in which, among wall surfaces of the molten metal flow channel, a maximum height Rz(t) of a surface t, which is a wall surface parallel to a flow direction of the molten alloy and to a short side direction of the opening, is 10.5 m or less.
Amorphous alloy ribbon and method of producing the same
The invention provides a method of producing an amorphous alloy ribbon, the method including a step of producing an amorphous alloy ribbon by discharging a molten alloy through a rectangular opening of a molten metal nozzle having a molten metal flow channel along which the molten alloy flows, the opening being an end of the molten metal flow channel, onto a surface of a rotating chill roll, in which, among wall surfaces of the molten metal flow channel, a maximum height Rz(t) of a surface t, which is a wall surface parallel to a flow direction of the molten alloy and to a short side direction of the opening, is 10.5 m or less.
Electromagnetic Brake System And Method Of Controlling An Electromagnetic Brake System
An electromagnetic brake system for a metal-making process. The electromagnetic brake system includes a two-level magnetic structure, in particular an upper magnetic core structure configured to be mounted to an upper portion of a mold and a lower magnetic core structure configured to be mounted to a lower portion of a mold. Lateral coils on the upper magnetic structure are configured to be controlled to generate a first magnetic field in a first field direction and inner coils are configured to be controlled to generate a second magnetic field in a second field direction, simultaneously with the first magnetic field. The lower magnetic core structure has lower coils which are configured to be controlled to generate a third magnetic field in the first direction simultaneously as the lateral coils and the inner coils generate their fields.
CLUSTER FOR AND METHOD OF CASTING GOLF CLUB HEADS
Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.
CLUSTER FOR AND METHOD OF CASTING GOLF CLUB HEADS
Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least twenty-eight main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least twenty-eight molds. Each mold of the at least twenty-eight molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of a golf club head that has a volume of at least 100 cm.sup.3.