The present invention relates to a mixture of polyalkylsiloxanes that cure at temperatures of about 170 C. while being unreactive under ambient conditions during storage or transport and which are obtained through a hydrosilylation reaction wherein a mixture of ethylenically unsaturated olefins consisting of 1-100% of one or more polyene(s), and 0-99 mol % of monounsaturated olefins with 6 to 15 carbon atoms is reacted with an amount of one or more polyalkylhydrosiloxanes in the presence of a hydrosilylation catalyst. Furthermore, the present invention relates to water-based compositions suitable for use in metal casting processes as a mold release agent comprising a mixture of polyalkylsiloxanes of the invention and a non-ionic surfactant. In addition, the present invention relates to the use of the polyalkylsiloxanes and mixtures of polyalkylsiloxanes as defined herein.

A system and method of making a part. The part may cast in a die. A gripper assembly may be provided that has a gripper and a spray nozzle that provides a fluid. The part may be quenched with a fluid when the part is in the die.

A high-pressure die casting apparatus including a shot sleeve extending through a first die half to a molding surface, and a plunger received in the shot sleeve is provided. The shot sleeve includes a side wall presenting a fluid passageway and a partial end wall disposed in a fixed position relative to the side wall. The partial end wall defines a wall opening adjacent the molding surface. Fluid is poured into the shot sleeve while the die apparatus is open, and the partial end wall prevents the fluid from flowing out of the shot sleeve. The plunger then presses the material into the mold cavity until only a portion of the material remains in the shot sleeve and blocks the wall opening. After the solidified material is ejected from the apparatus, the portion of material blocking the wall opening prevents lubricant from entering the shot sleeve.

A high-pressure die casting apparatus including a shot sleeve extending through a first die half to a molding surface, and a plunger received in the shot sleeve is provided. The shot sleeve includes a side wall presenting a fluid passageway and a partial end wall disposed in a fixed position relative to the side wall. The partial end wall defines a wall opening adjacent the molding surface. Fluid is poured into the shot sleeve while the die apparatus is open, and the partial end wall prevents the fluid from flowing out of the shot sleeve. The plunger then presses the material into the mold cavity until only a portion of the material remains in the shot sleeve and blocks the wall opening. After the solidified material is ejected from the apparatus, the portion of material blocking the wall opening prevents lubricant from entering the shot sleeve.

The present invention discloses a wheel mold spraying device, which is composed of a frame, a servo motor, a servo electric cylinder, a hollow shaft, a nozzle and the like. Four side molds of a wheel are respectively placed on four slide plates; hand wheels are rotated to adjust the slide plates to proper positions through lead screws and guide rails; the servo motor drives the rotation of the hollow shaft and the nozzle through belt wheels and a synchronous belt, and the nozzle is automatically opened; and through guide posts, the servo electric cylinder lifts the nozzle to the top end while rotating, in which case the process of spraying for the four side molds can be completed.

The present invention relates to a mixture of polyalkylsiloxanes obtainable through a hydrosilylation reaction wherein a mixture of monounsaturated olefins is reacted with an amount of one or more polyalkylhydrosiloxanes in the presence of a hydrosilylation catalyst. Furthermore, the invention concerns polyalkylsiloxane comprising alkyl side chains consisting of linear or branched alkyl groups with 40 to 60 carbon atoms, with 16 to 30 carbon atoms, and 6 to 15 carbon atoms. In addition, the present invention relates to water-based compositions suitable for use in metal casting processes as a mold release agent comprising a mixture of polyalkylsiloxanes, a non-ionic surfactant having a HLB value of at least 8, and less than 20 wt.-% of waxes. In addition, the present invention relates to the use of the polyalkylsiloxanes and mixtures of polyalkylsiloxanes.

There is provided a nitrided layer repair method in which a molten metal is pressurized and solidified, and thus a nitrided layer formed on a cavity surface of a mold used to form a casting object is repaired. In the nitrided layer repair method, a nitriding source is applied to the cavity surface, and the cavity surface of the mold is nitrided by heating and pressurizing the cavity surface using the molten metal.

A die cast machine for producing a manufactured part includes a fixed die maintaining a fixed position in the die cast machine. The fixed die has an internal fixed die surface. A movable die moves from a first position to a second position in the die cast machine. The movable die has an internal movable die surface. A sprayer applies a die release agent to the internal fixed die surface and the internal movable die surface before operation of the die cast machine. A first thermal imaging apparatus takes thermal images of the fixed die, and a second thermal imaging apparatus takes thermal images of the movable die. Application of die release agent is controlled by the temperatures of the fixed and movable dies as determined by the thermal images.

A system and method of making a part. The part may cast in a die. A gripper assembly may be provided that has a gripper and a spray nozzle that provides a fluid. The part may be quenched with a fluid when the part is in the die.

The present invention discloses a wheel mold spraying device, which is composed of a frame, a servo motor, a servo electric cylinder, a hollow shaft, a nozzle and the like. Four side molds of a wheel are respectively placed on four slide plates; hand wheels are rotated to adjust the slide plates to proper positions through lead screws and guide rails; the servo motor drives the rotation of the hollow shaft and the nozzle through belt wheels and a synchronous belt, and the nozzle is automatically opened; and through guide posts, the servo electric cylinder lifts the nozzle to the top end while rotating, in which case the process of spraying for the four side molds can be completed.