Patent classifications
B22F3/087
RARE-EARTH COBALT PERMANENT MAGNET, METHOD OF MANUFACTURING THE SAME, AND DEVICE
A rare-earth cobalt permanent magnet according to the present disclosure comprises: 24 to 26 mass % of a rare-earth element R including Sm; 25 to 27 mass % of Fe; 4.0 to 7.0 mass % of Cu; 2.0 to 3.5 mass % of Zr; and Co and an unavoidable impurity as a remainder. The rare-earth element R is any one of a combination of Sm and Nd, a combination of Sm and Pr, or a combination of Sm, Nd, and Pr. The rare-earth cobalt permanent magnet includes a cell phase that includes a crystalline phase of a Th.sub.2Zn.sub.17 structure and a cell wall that includes a crystalline phase of an RCo.sub.5 structure enclosing the cell phase, and the concentration of the rare-earth element R in the cell wall is higher than the concentration of the rare-earth element R in the cell phase by no less than 25 atomic %.
RARE-EARTH COBALT PERMANENT MAGNET, METHOD OF MANUFACTURING THE SAME, AND DEVICE
A rare-earth cobalt permanent magnet according to the present disclosure comprises: 24 to 26 mass % of a rare-earth element R including Sm; 25 to 27 mass % of Fe; 4.0 to 7.0 mass % of Cu; 2.0 to 3.5 mass % of Zr; and Co and an unavoidable impurity as a remainder. The rare-earth element R is any one of a combination of Sm and Nd, a combination of Sm and Pr, or a combination of Sm, Nd, and Pr. The rare-earth cobalt permanent magnet includes a cell phase that includes a crystalline phase of a Th.sub.2Zn.sub.17 structure and a cell wall that includes a crystalline phase of an RCo.sub.5 structure enclosing the cell phase, and the concentration of the rare-earth element R in the cell wall is higher than the concentration of the rare-earth element R in the cell phase by no less than 25 atomic %.
Superalloy target
A superalloy target wherein the superalloy target has a polycrystalline structure of random grain orientation, the average grain size in the structure is smaller than 20 m, and the porosity in the structure is smaller than 10%. Furthermore, the invention includes a method of producing a superalloy target by powder metallurgical production, wherein the powder-metallurgical production starts from alloyed powder(s) of a superalloy and includes the step of spark plasma sintering (SPS) of the alloyed powder(s).
Superalloy target
A superalloy target wherein the superalloy target has a polycrystalline structure of random grain orientation, the average grain size in the structure is smaller than 20 m, and the porosity in the structure is smaller than 10%. Furthermore, the invention includes a method of producing a superalloy target by powder metallurgical production, wherein the powder-metallurgical production starts from alloyed powder(s) of a superalloy and includes the step of spark plasma sintering (SPS) of the alloyed powder(s).
PVD BOND COAT
Superalloy workpiece including a superalloy substrate and an interface layer (IF-1) of essentially the same superalloy composition directly on a surface of the superalloy substrate, followed by a transition layer (TL) of essentially the same superalloy and supperalloy oxides or a different metal composition and different metal oxides whereby oxygen content of the transition layer is increasing from IF-1 towards a barrier layer (IF-2) of super alloy oxides or of different metal oxides.
PVD BOND COAT
Superalloy workpiece including a superalloy substrate and an interface layer (IF-1) of essentially the same superalloy composition directly on a surface of the superalloy substrate, followed by a transition layer (TL) of essentially the same superalloy and supperalloy oxides or a different metal composition and different metal oxides whereby oxygen content of the transition layer is increasing from IF-1 towards a barrier layer (IF-2) of super alloy oxides or of different metal oxides.
NdFeB magnet containing cerium and manufacturing method thereof
A NdFeB magnet containing cerium and a manufacturing method thereof are provided. The manufacturing method includes steps of: refining a part of raw materials pure iron, ferro-boron, and rare earth fluoride in a crucible, adding a rest of the raw materials into the crucible and refining, casting a refined solution to a surface of a water-cooled rotation roller through a tundish and forming alloy flakes, processing the alloy flakes containing at least two different compositions with hydrogen decrepitation, milling powders, magnetic field pressing, vacuum presintering, machining and sintering, and obtaining the NdFeB magnet containing cerium. The NdFeB magnet containing cerium has a density of 7.5-7.7 g/cm.sup.3 and an average particle size of 3-7 m; comprises a main phase and a grain boundary phase distributed around the main phase. A composite phase containing Tb is provided between the main phase and the grain boundary phase.
NdFeB magnet containing cerium and manufacturing method thereof
A NdFeB magnet containing cerium and a manufacturing method thereof are provided. The manufacturing method includes steps of: refining a part of raw materials pure iron, ferro-boron, and rare earth fluoride in a crucible, adding a rest of the raw materials into the crucible and refining, casting a refined solution to a surface of a water-cooled rotation roller through a tundish and forming alloy flakes, processing the alloy flakes containing at least two different compositions with hydrogen decrepitation, milling powders, magnetic field pressing, vacuum presintering, machining and sintering, and obtaining the NdFeB magnet containing cerium. The NdFeB magnet containing cerium has a density of 7.5-7.7 g/cm.sup.3 and an average particle size of 3-7 m; comprises a main phase and a grain boundary phase distributed around the main phase. A composite phase containing Tb is provided between the main phase and the grain boundary phase.
Densification Methods and Apparatuses
An apparatus includes a first electrode exhibiting a first Seebeck coefficient, a second electrode exhibiting a second Seebeck coefficient greater than the first Seebeck coefficient, and particles between the first and second electrodes exhibiting a third Seebeck coefficient between the first and second Seebeck coefficients. An alternating current power supply is electrically connected to the first and second electrodes. Heat is generated due to the Peltier effect at a junction between the first electrode and the particles and at a junction between the second electrode and the particles. Heat is removed due to the Peltier effect at the junction between the first electrode and the particles and at the junction between the second electrode and the particles. The particles are densified due to heating and cooling phase transitions between a higher-temperature solid phase and a lower-temperature solid phase while compressing the particles.
Densification Methods and Apparatuses
An apparatus includes a first electrode exhibiting a first Seebeck coefficient, a second electrode exhibiting a second Seebeck coefficient greater than the first Seebeck coefficient, and particles between the first and second electrodes exhibiting a third Seebeck coefficient between the first and second Seebeck coefficients. An alternating current power supply is electrically connected to the first and second electrodes. Heat is generated due to the Peltier effect at a junction between the first electrode and the particles and at a junction between the second electrode and the particles. Heat is removed due to the Peltier effect at the junction between the first electrode and the particles and at the junction between the second electrode and the particles. The particles are densified due to heating and cooling phase transitions between a higher-temperature solid phase and a lower-temperature solid phase while compressing the particles.