The present invention discloses a non-thermal plasma treatment of metal powders in order to improve their processability by additive manufacturing (AM). The invention consists in bonding primary particles constituted of metals or metal alloys to a plurality of secondary particles constituted of metals, metal alloys, ceramics or polymers by the mean of a non-thermal plasma treatment. The primary particles have a larger mean diameter than the secondary. Both particles are injected through a non-thermal plasma glow discharge and/or in its afterglow region (region downstream the plasma discharge) where their surfaces are cleaned by removing contaminants and/or oxide layer and activated to react between each other. The functionalized metal powders are then collected and afterwards processed by AM leading to high quality parts. The functionalized metal powders produced by this plasma treatment improve the processability of metal by AM. Indeed, decreasing the reflectivity, removing contaminant and oxide layer, enhancing the isotropic solidification of melted materials and decreasing the sintering temperature enhance the efficiency of powder based AM processes.

Provided is a sintered bearing (1), including 3 to 12% by mass of aluminum, 0.05 to 0.5% by mass of phosphorus, and the balance including copper as a main component, and inevitable impurities, the sintered bearing (1) having a structure in which an aluminum-copper alloy is sintered with a sintering aid added to raw material powder, a pore (db, do) in a surface layer portion of the sintered bearing (1) being formed smaller than an internal pore (di).

An additive manufacturing apparatus includes: a chamber, including a front plate; a door, provided at an opening of the front plate; an irradiator; a gas supplier, supplying an inert gas to the chamber; and a gas discharger, discharging the inert gas from the chamber. The gas supplier includes a middle nozzle and a lower nozzle. The middle nozzle is provided so as to cross the opening when the door is closed, has one end swingably supported on the front plate, and swings independently of opening and closing of the door.

Provided is a sintered bearing for an EGR valve, including raw material powder including 9% by weight to 12% by weight of aluminum, 0.1% by weight to 0.6% by weight of phosphorus, 3% by weight to 10% by weight of graphite, and the balance including copper as a main component, and inevitable impurities. The sintered bearing has a structure of a sintered aluminum-copper alloy. The sintered bearing further includes free graphite distributed in pores formed so as to be dispersed.

Provided is a sintered bearing for an EGR valve, including raw material powder including 9% by weight to 12% by weight of aluminum, 0.1% by weight to 0.6% by weight of phosphorus, 3% by weight to 10% by weight of graphite, and the balance including copper as a main component, and inevitable impurities. The sintered bearing has a structure of a sintered aluminum-copper alloy. The sintered bearing further includes free graphite distributed in pores formed so as to be dispersed.

The invention relates to a forming method of an alloy comprising predominantly Ti β or nearby β stage, comprising the steps of: Preparation of a homogeneous mixture of particle powder comprising micrometric particles of pure Ti and nanoscale particles of at least one additional element or compound promoting the beta phase of the Ti during its cooling from its phase transition temperature. exposing said particle powder mixture to a focused energy source that is selectively heat at least a portion of a bed of said homogeneous powder mixture at a temperature between 850 and 1850° C. cooling of the part having undergone this exposure with conservation of the phase b of the Ti.

The invention relates to a forming method of an alloy comprising predominantly Ti β or nearby β stage, comprising the steps of: Preparation of a homogeneous mixture of particle powder comprising micrometric particles of pure Ti and nanoscale particles of at least one additional element or compound promoting the beta phase of the Ti during its cooling from its phase transition temperature. exposing said particle powder mixture to a focused energy source that is selectively heat at least a portion of a bed of said homogeneous powder mixture at a temperature between 850 and 1850° C. cooling of the part having undergone this exposure with conservation of the phase b of the Ti.

A method or process may be provided that includes forming a first sinterable equipment part using a first manufacturing method, and forming a second equipment part using a second manufacturing method. The sinterable first equipment part may then be heated while securing the first equipment part to the second equipment part to form a monolithic equipment part.

In a method for producing a stator for an electric rotating machine, first material layers of a first metal material are produced from a green body by a sintering process. The first material layers of the first metal material are stacked to form a toothed arrangement comprised of a plurality of radially oriented teeth and an inner ring to connect the teeth. Each of the first material layers has a first thickness in a range of 10 μm to 250 μm, in particular in a range of 10 μm to 100 μm. Second material layers of a second metal material are stacked to form a yoke, with the first metal material having a saturation induction which is higher than a saturation induction of the second metal material. The yoke is joined to the toothed arrangement to form a material layer structure, and the inner ring is removed.

In some examples, an additive manufacturing technique including forming an as-deposited coating on a substrate by depositing a filament via a filament delivery device, wherein the filament includes a sacrificial binder and a powder; removing substantially all the binder from the as-deposited coating; and sintering the as-deposited coating to form a thermal coating; wherein the thermal coating is configured to ablate in response to absorption of energy from an external environment, and wherein the ablation of the thermal coating reduces the energy transferred to the substrate.