Provided is aluminum (Al) alloy foam including an Al alloy matrix containing magnesium (Mg), and hollow ceramic spheres dispersed in the Al alloy matrix, wherein a reaction layer including a MgAl composite oxide is formed at an interface where the Al alloy matrix is in contact with the hollow ceramic spheres, and wherein a density of the Al alloy foam may be higher at a surface region of the Al alloy foam compared to a middle region of the Al alloy foam.

Provided is aluminum (Al) alloy foam including an Al alloy matrix containing magnesium (Mg), and hollow ceramic spheres dispersed in the Al alloy matrix, wherein a reaction layer including a MgAl composite oxide is formed at an interface where the Al alloy matrix is in contact with the hollow ceramic spheres, and wherein a density of the Al alloy foam may be higher at a surface region of the Al alloy foam compared to a middle region of the Al alloy foam.

A tungsten electrode material contains a tungsten-based material and oxide particles dispersed in the tungsten-based material. The oxide particles are composed of an oxide solid solution in which a Zr oxide and/or an Hf oxide and an oxide of at least one rare earth selected from the group consisting of Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu are dissolved as a solid solution. A content of the rare-earth oxide with respect to a total amount of the Zr oxide and/or the Hf oxide and the rare-earth oxide is not lower than 66 mol % and not higher than 97 mol %, a content of the oxide solid solution is not lower than 0.5 mass % and not higher than 9 mass %, and the remainder is composed substantially of tungsten.

A tungsten electrode material contains a tungsten-based material and oxide particles dispersed in the tungsten-based material. The oxide particles are composed of an oxide solid solution in which a Zr oxide and/or an Hf oxide and an oxide of at least one rare earth selected from the group consisting of Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu are dissolved as a solid solution. A content of the rare-earth oxide with respect to a total amount of the Zr oxide and/or the Hf oxide and the rare-earth oxide is not lower than 66 mol % and not higher than 97 mol %, a content of the oxide solid solution is not lower than 0.5 mass % and not higher than 9 mass %, and the remainder is composed substantially of tungsten.

A method of producing a patterned composite metal plate includes a) providing at least two different metal and/or metal alloy powders, b) filling a container, b1) with the powders in different individual layers, or b2) making a three dimensional non-solid body of one of the powders, inserting said body in the container and filling the cavities in and around the said body completely with the other powder, c) sealing and evacuating the container, d) subjecting the container to hot isostatic pressing, e) optionally subjecting the consolidated body to hot deformation to form an intermediate body having a thickness of 50 to 200 mm, f) hot rolling the intermediate body in two perpendicular directions in order to form a plate, and optionally one or more of g) cold rolling the hot rolled plate to form a cold rolled plate h) slitting the plate and i) etching the plate.

A method of producing a patterned composite metal plate includes a) providing at least two different metal and/or metal alloy powders, b) filling a container, b1) with the powders in different individual layers, or b2) making a three dimensional non-solid body of one of the powders, inserting said body in the container and filling the cavities in and around the said body completely with the other powder, c) sealing and evacuating the container, d) subjecting the container to hot isostatic pressing, e) optionally subjecting the consolidated body to hot deformation to form an intermediate body having a thickness of 50 to 200 mm, f) hot rolling the intermediate body in two perpendicular directions in order to form a plate, and optionally one or more of g) cold rolling the hot rolled plate to form a cold rolled plate h) slitting the plate and i) etching the plate.

Provided is a heat sink that has a clad structure of a CuMo composite material and a Cu material and has a low coefficient of thermal expansion and high thermal conductivity. The heat sink comprises a pair of CuMo composite layers and a Cu layer stacked in a thickness direction so that the Cu layer is interposed between the CuMo composite layers or comprises three or more CuMo composite layers and two or more Cu layers alternately stacked in the thickness direction so that two of the CuMo composite layers are outermost layers on both sides, wherein each of the CuMo composite layers has a thickness section microstructure in which flat Mo phase is dispersed in a Cu matrix. Such a clad structure achieves high thermal conductivity together with a low coefficient of thermal expansion.

Provided is a heat sink that has a clad structure of a CuMo composite material and a Cu material and has a low coefficient of thermal expansion and high thermal conductivity. The heat sink comprises a pair of CuMo composite layers and a Cu layer stacked in a thickness direction so that the Cu layer is interposed between the CuMo composite layers or comprises three or more CuMo composite layers and two or more Cu layers alternately stacked in the thickness direction so that two of the CuMo composite layers are outermost layers on both sides, wherein each of the CuMo composite layers has a thickness section microstructure in which flat Mo phase is dispersed in a Cu matrix. Such a clad structure achieves high thermal conductivity together with a low coefficient of thermal expansion.

A method of titanium wire additive manufacturing is disclosed. The method may comprise mixing a plurality of powdered metals comprising titanium, iron, vanadium, and aluminum to produce a powder blend, sintering the powder blend to form a billet, performing a wire forming operation to produce a worked wire, heat treating the worked wire to produce a heat treaded wire, loading the heat treated wire into a wirefeed additive manufacturing machine, and producing a metallic component from the heat treated wire. The titanium may be a titanium hydride powder.

A method of titanium wire additive manufacturing is disclosed. The method may comprise mixing a plurality of powdered metals comprising titanium, iron, vanadium, and aluminum to produce a powder blend, sintering the powder blend to form a billet, performing a wire forming operation to produce a worked wire, heat treating the worked wire to produce a heat treaded wire, loading the heat treated wire into a wirefeed additive manufacturing machine, and producing a metallic component from the heat treated wire. The titanium may be a titanium hydride powder.