B22F2003/241

Additive manufacturing of complex objects using refractory matrix materials

A method for the manufacture of a three-dimensional object using a refractory matrix material is provided. The method includes the additive manufacture of a green body from a powder-based refractory matrix material followed by densification via chemical vapor infiltration (CVI). The refractory matrix material can be a refractory ceramic (e.g., silicon carbide, zirconium carbide, or graphite) or a refractory metal (e.g., molybdenum or tungsten). In one embodiment, the matrix material is deposited according to a binder-jet printing process to produce a green body having a complex geometry. The CVI process increases its density, provides a hermetic seal, and yields an object with mechanical integrity. The residual binder content dissociates and is removed from the green body prior to the start of the CVI process as temperatures increase in the CVI reactor. The CVI process selective deposits a fully dense coating on all internal and external surfaces of the finished object.

LOW-TEMPERATURE CASE HARDENING OF ADDITIVE MANUFACTURED ARTICLES AND MATERIALS AND TARGETED APPLICATION OF SURFACE MODIFICATION

A treated additive manufactured article is disclosed. The article comprises a shaped metal alloy having a treated surface layer and a core. At least one of the average hardness of the treated surface layer is greater than the average hardness of the core, and the average corrosion resistance of the treated surface layer is greater than the average corrosion resistance of the core.

LOW-TEMPERATURE CASE HARDENING OF ADDITIVE MANUFACTURED ARTICLES AND MATERIALS AND TARGETED APPLICATION OF SURFACE MODIFICATION

A treated additive manufactured article is disclosed. The article comprises a shaped metal alloy having a treated surface layer and a core. At least one of the average hardness of the treated surface layer is greater than the average hardness of the core, and the average corrosion resistance of the treated surface layer is greater than the average corrosion resistance of the core.

Method for manufacturing a decorative article
11155925 · 2021-10-26 · ·

A method for manufacturing a decorative article (2) including the following steps of: making a blank by injection moulding a material comprising a metallic material, machining and/or polishing the blank to form a product, and forming the product to print a raised or recessed relief pattern (3) on part of the surface of the product, the product with the pattern (3) forming the decorative article. Also, a decorative article, notably an external timepiece part made of a sintered material having on part of its surface a raised or recessed relief pattern (3) made by a forming process. Preferably, the sintered material is a grade 5 titanium alloy (Ti6V4Al) or a stainless steel.

METHOD FOR PRODUCING MACHINE COMPONENT
20210308760 · 2021-10-07 ·

Provided is a method of manufacturing a machine part having a radial crushing strength of 120 MPa or more, including: a compression molding step of compressing raw material powder including, as a main component, metal powder that is capable of forming an oxide coating and has a pure iron powder content ratio of 95 mass % or more, to thereby obtain a green compact (10) having a predetermined shape; and a coating forming step of causing the metal powder to react with an oxidizing gas while heating the green compact (10) at a temperature lower than a sintering temperature of the metal powder in an oxidizing gas atmosphere, to thereby obtain a reinforced green compact (11) in which the oxide coating (5) is formed between particles of the metal powder.

Method for the surface finishing of metals and alloys

An electrolyte (EL) for the electrolytic polishing of a metallic substrate includes at least one fluoride compound (F) and/or one chloride compound (Cl), and at least one complexing agent (CA), wherein the electrolyte (EL) does not contain an acid compound that is not a complexing agent. Furthermore, a process for the electrolytic polishing of a metallic substrate wherein the electrolyte (EL) is applied is described.

Method for the surface finishing of metals and alloys

An electrolyte (EL) for the electrolytic polishing of a metallic substrate includes at least one fluoride compound (F) and/or one chloride compound (Cl), and at least one complexing agent (CA), wherein the electrolyte (EL) does not contain an acid compound that is not a complexing agent. Furthermore, a process for the electrolytic polishing of a metallic substrate wherein the electrolyte (EL) is applied is described.

3D PRINTABLE HARD FERROUS METALLIC ALLOYS FOR POWDER BED FUSION
20210301362 · 2021-09-30 · ·

Alloy compositions for 3D metal printing procedures which provide metallic parts with high hardness, tensile strengths, yield strengths, and elongation. The alloys include Fe, Cr and Mo and at least three or more elements selected from C, Ni, Cu, Nb, Si and N. As built parts indicate a tensile strength of at least 1000 MPa, yield strength of at least 640 MPa, elongation of at least 3.0% and hardness (HV) of at least 375.

Method for the Additive Manufacture of a Plurality of Motor Vehicle Components

A method for additive manufacture of a plurality of motor vehicle components specifies a target geometry for the plurality of motor vehicle components, specifies a production geometry associated with a production position within a tool for additive manufacture according to the specified target geometry, and produces the plurality of motor vehicle components by additive manufacture according to the production geometry in the tool. An actual geometry of the plurality of motor vehicle components associated with a production position is determined, the actual geometry is compared with the target geometry, and the production geometry is adapted according to the comparison.

METHOD FOR PRODUCING THREE-DIMENSIONAL MOLDED OBJECT
20210245248 · 2021-08-12 · ·

According to a several embodiment, provided is a method for manufacturing a molded object, including a material preparing step to prepare a material powder obtained by removing carbon from medium carbon steel or high carbon steel until a carbon content is 0.1 mass % or less, a molding step to form a desired molded object by a lamination molding method repeating the steps of: a recoating step to uniformly spread the material powder on a molding table to form a material powder layer; and a sintering step to irradiate a predetermined portion of the material powder layer with a laser beam to form a sintered layer; and a carburization step to subject the molded object to carburization after the molding step is performed.