An apparatus for suspending a sensor element is provided. The apparatus can include a housing including a cavity, an inner surface, and a first end cap integrally formed within a first end of the housing. The housing can include a sensor element therein. The first end cap can include a first plurality of suspension elements integrally formed within the first end cap and arranged to project from a surface of the first end cap toward the cavity. The inner surface of the housing and/or the first plurality of suspension elements can suspend the sensor element within the cavity as the sensor element translates within the cavity. Related systems and methods of manufacture are also described.

A retention structure can be created using two or more different materials (e.g., one magnetic material, and one non-magnetic material) as a composite structure. The retention structure can include a cylindrical hoop comprising one or more one or magnetic regions tangentially alternating with one or more non-magnetic regions configured to surround and retain a plurality of magnets to a rotor, wherein the one or more magnetic regions are aligned with each one of the plurality of magnets and the one or more non-magnetic regions are aligned with one or more spaces between the plurality of magnets on the rotor. The magnetic material allows flux from the permanent magnets to flow through to the stators and the non-magnetic sections reduce leakage of magnetic flux to adjoining permanent magnets through use of non-magnetic materials. The retention structure can be fabricated using a hot isostatic press process.

The present invention addresses the problem of providing a sintered alloy valve guide capable of inhibiting valve adhesion even in a high-temperature environment. The problem can be solved by a sintered alloy valve guide impregnated with a lubricating oil including pores that are sealed on the valve guide outer circumferential surface. More particularly, the problem is solved by the sealing step of performing a sealing treatment of pores on the outer circumferential surface of a sintered body impregnated with a lubricating oil.

A component includes an additively manufactured component with an internal passage; and an additively manufactured elongated member within the internal passage. A method of additively manufacturing a component including additively manufacturing a component with an internal passage; and additively manufacturing an elongated member within the internal passage concurrent with additively manufacturing the component.

A complex flow tube for fine sealing coating of a PVC material for an automobile includes a base fixed to a mechanical arm, and a pipeline connected to the base for delivering a PVC sealant; the base is detachably butted with an interface of a PVC gluing pump mounted on the mechanical arm; the PVC gluing pump delivers the PVC sealant through the pipeline to a part to be coated or sealed of the automobile. The complex flow tube may be combined with the metal 3D printing technology, so that the manufactured complex flow tube has the advantages of being convenient to use, simple in structure, high in strength, not liable to break, etc.

A method for fabricating heat exchangers using additive manufacturing technologies. Additive manufacturing enables the manufacture of heat exchangers with complex geometries and/or with internal and external integral surface features. Additive manufacture also facilitates the manufacture of heat exchangers with regional variations, such as changes in size, shape and surface features. In one embodiment, the present invention provides a heat exchanger with a helicoidal shape that provides axial elastic compliance. In one embodiment, the internal channel of the heat exchanger varies along its length. The internal channel may have a cross-sectional area that increases progressively from one end to the other. In one embodiment, the external shape of the tubular structure may be non-circular to optimize heat transfer with an external heat transfer fluid. In one embodiment, the present invention provides a heat pipe with an internal wicking structure formed as an integral part of the additive manufacturing process.

The present disclosure generally relates to methods for additive manufacturing (AM) for fabricating multi-walled structures. A multi-walled structure includes a first wall having a first surface and a second wall having a second surface facing the first surface to define a passage having a width between the first surface and the second surface in a first direction. The multi-walled structure also includes an enlarged powder removal feature connecting the first wall and the second wall. The enlarged powder removal feature has an inner dimension greater than the width in the first direction and at least one open end in a direction transverse to the first width.

A method for producing a composite magnetic body includes: pressure molding a metal magnetic material into a predetermined shape, the metal magnetic material being an Fe—Si-based metal magnetic material; performing a primary heat treatment of heating the metal magnetic material in an atmosphere with a first oxygen partial pressure to form an Si oxide coating film on a surface of the metal magnetic material; and performing a secondary heat treatment of heating the metal magnetic material that has undergone the primary heat treatment in an atmosphere with a second oxygen partial pressure, which is higher than the first oxygen partial pressure, to form an Fe oxide layer at least partially on a surface of the Si oxide coating film.

The present invention relates to a method for generating a tool path (20; 82) for an application tool (12) for additive manufacturing, in particular for additive manufacturing using buildup welding, of a substantially rotationally symmetric workpiece (28; 328), comprising the following steps: a) providing cross-sectional contour data describing at least a portion of a cross-sectional contour (42; 342; 442; 542) of the workpiece (28; 328); b) providing axis data describing a rotation axis (R) of the rotationally symmetric workpiece (28; 328); c) generating a continuous cross-sectional path (54; 354; 355; 454; 554), taking into account the cross-sectional contour data, the cross-sectional path (54; 354; 355; 454; 554) being inscribed in the portion of the cross-sectional contour (42; 342; 442; 542); d) generating the tool path (20; 82) with a helical or/and spiral course revolving around the rotation axis (R), wherein the tool path (20; 82) intersects the cross-sectional path (54; 354; 355; 454; 554), preferably with each revolution around the rotation axis (R).

A method for continuous manufacture of permanent magnets. A material sheet is formed into an open tube, having a lengthwise opening. Magnetic powder may be poured into the lengthwise opening on a continuous basis. The tube opening is then formed closed and sealed. The magnetic powder is magnetically pre-aligned by subjecting it to a first magnetic field. The tube containing the powder may be compressed into a desired shape, forming an elongated permanent magnet. After compression, the elongated magnet is magnetized by a second magnetic field in two-step process, wherein the elongated permanent magnet is subjected to a magnetic field from first magnetizing coil that is pulsed with a first electric current in a first direction, followed by a second magnetizing coil being pulsed with a second magnetizing electric current in a second direction. The elongated magnet may be formed into any arbitrary shape, such as a ring or coil.