Patent classifications
B22F9/30
Method for producing metal powder
A method for producing a metal powder provided on the surface thereof with a glassy thin film, wherein a glassy substance is produced in the vicinity of the surface of the metal powder by spray pyrolysis from a solution that contains a thermally decomposable metal compound and a glass precursor that produces a glassy substance that does not form a solid solution with the metal produced from the metal compound by thermal decomposition, so as to form the metal powder provided on the surface thereof with the glassy thin film. The glass precursor is prepared such that the melting temperature Tm.sub.M of the metal and the liquid phase temperature Tm.sub.G of the mixed oxide of the glassy substance satisfy the following formula (1):
−100 [° C.]≤(Tm.sub.M−Tm.sub.G)≤500 [° C.] (1).
METHOD FOR PRODUCING PLATINUM-BASED ALLOY POWDER
The present invention relates to a method for producing a platinum-based alloy powder, the method comprising a heat treatment of a mixed powder containing a platinum-based powder composed of at least one selected from the group consisting of platinum and platinum compound, a platinum group metal-based powder composed of at least one selected from the group consisting of iridium, rhodium, palladium, and compound containing at least one of them, and an alkaline-earth metal compound, wherein specific surface area of the platinum group metal-based powder is 30 m.sup.2/g or more and D90 of the mixed powder is 1.0 μm or less. According to the method for producing a platinum-based alloy powder of the invention, it is possible to produce a platinum-based alloy powder that has a desired particle diameter, also has a sharp particle size distribution, and has high purity and crystallinity.
A PREPARATION METHOD OF RARE EARTH OXIDE DISPERSION STRENGTHENED FINE GRAIN TUNGSTEN MATERIALS
This invention relates to a preparation method of rare earth oxide dispersion strengthened fee grain tungsten materials, the mass percent of the rare earth oxide is of 0.1-2%, and the rest ingredient is W. Weigh soluble rare earth salt and tungstate, dissolve into water to made into 50-100 g/L of rare earth salt solution and 150-300 g/L of tungstate solution, respectively. Firstly, add trace alkali in rare earth salt solution to control pH in 7-8, then add organic dispersant and stir to form evenly suspended R(OH).sub.3 particle colloid (R refers to rare earth element). Secondly pour the tungstate solution into the R(OH).sub.3colloid, add trace acid to control pH in 6-7, then add organic dispersant and stir to form tungstic acid micro particles, which wrap around the colloidal particles, forming coprecipitation coating particle colloid. Thirdly, the coprecipitation coating particle colloidal is spray-dried, forming tungsten and rare earth oxide compound precursor powder. Alter that, ultrafine or nanoscale tungsten powder with particle size of 50˜500 nm is obtained through a process of calcination subsequent with hydrogen thermal reduction. Finally, the tungsten powder is subjected to ordinary compression molding and then conventional high temperature sintering. The trace rare earth oxide dispersion strengthened high performance fine grain tungsten materials prepared by this invention, its density is close to full density (98.5% or higher), its grain size is uniform and very fine (average in 5˜10 microns), and the rare earth oxides particles evenly distribute in tungsten intracrystalline or grain, boundary with particle size of 100˜500 nm.
A PREPARATION METHOD OF RARE EARTH OXIDE DISPERSION STRENGTHENED FINE GRAIN TUNGSTEN MATERIALS
This invention relates to a preparation method of rare earth oxide dispersion strengthened fee grain tungsten materials, the mass percent of the rare earth oxide is of 0.1-2%, and the rest ingredient is W. Weigh soluble rare earth salt and tungstate, dissolve into water to made into 50-100 g/L of rare earth salt solution and 150-300 g/L of tungstate solution, respectively. Firstly, add trace alkali in rare earth salt solution to control pH in 7-8, then add organic dispersant and stir to form evenly suspended R(OH).sub.3 particle colloid (R refers to rare earth element). Secondly pour the tungstate solution into the R(OH).sub.3colloid, add trace acid to control pH in 6-7, then add organic dispersant and stir to form tungstic acid micro particles, which wrap around the colloidal particles, forming coprecipitation coating particle colloid. Thirdly, the coprecipitation coating particle colloidal is spray-dried, forming tungsten and rare earth oxide compound precursor powder. Alter that, ultrafine or nanoscale tungsten powder with particle size of 50˜500 nm is obtained through a process of calcination subsequent with hydrogen thermal reduction. Finally, the tungsten powder is subjected to ordinary compression molding and then conventional high temperature sintering. The trace rare earth oxide dispersion strengthened high performance fine grain tungsten materials prepared by this invention, its density is close to full density (98.5% or higher), its grain size is uniform and very fine (average in 5˜10 microns), and the rare earth oxides particles evenly distribute in tungsten intracrystalline or grain, boundary with particle size of 100˜500 nm.
Short-process method for preparing sintered NdFeB magnets with high magnetic properties recycling from NdFeB sludge
The present invention discloses a short process preparation technology of sintered NdFeB magnets from the NdFeB sludge, which relates to a field of recycle technology of NdFeB sludge. The present invention comprises the following steps: water bath distillation of organics in sludge, ultrasonic cleaning, calcium reduction and diffusion, ultrasonic rinsing in a magnetic field and drying, powders mixing and sintering. NdFeB sludge as raw materials was directly prepared from recycled sintered magnets with high magnetic properties. Most of the organics in the sludge could be removed by a vacuum distillation process with stepwise heating. The ultrasonic rinsing process in a magnetic field could effectively remove the remaining organics. The recycled sintered magnets exhibited good maximum energy product [(BH).sub.max] of 35.26 MGOe. The present invention has important features, such as the short processing time, efficient environmental protection, high recycling rate and effective utilization rate of rare earth metals.
Short-process method for preparing sintered NdFeB magnets with high magnetic properties recycling from NdFeB sludge
The present invention discloses a short process preparation technology of sintered NdFeB magnets from the NdFeB sludge, which relates to a field of recycle technology of NdFeB sludge. The present invention comprises the following steps: water bath distillation of organics in sludge, ultrasonic cleaning, calcium reduction and diffusion, ultrasonic rinsing in a magnetic field and drying, powders mixing and sintering. NdFeB sludge as raw materials was directly prepared from recycled sintered magnets with high magnetic properties. Most of the organics in the sludge could be removed by a vacuum distillation process with stepwise heating. The ultrasonic rinsing process in a magnetic field could effectively remove the remaining organics. The recycled sintered magnets exhibited good maximum energy product [(BH).sub.max] of 35.26 MGOe. The present invention has important features, such as the short processing time, efficient environmental protection, high recycling rate and effective utilization rate of rare earth metals.
Method for forming powder particles and a product
The invention relates to a method for forming powder particles, wherein the method comprises feeding a start material mixture including more than one constituents in the form of granules into a reactor comprising a reaction zone and a heat source, performing thermal synthesis in the reaction zone in which the start material mixture is moved and the constituents of the start material mixture react in the presence of heat so that the reaction is started by means of heat of the reactor and energy of the start material mixture is released in the form of heat in order to achieve the reaction, and producing powder particles during the reaction. Further, the invention relates to a powder particle product.
Method for forming powder particles and a product
The invention relates to a method for forming powder particles, wherein the method comprises feeding a start material mixture including more than one constituents in the form of granules into a reactor comprising a reaction zone and a heat source, performing thermal synthesis in the reaction zone in which the start material mixture is moved and the constituents of the start material mixture react in the presence of heat so that the reaction is started by means of heat of the reactor and energy of the start material mixture is released in the form of heat in order to achieve the reaction, and producing powder particles during the reaction. Further, the invention relates to a powder particle product.
TEXTURED-CRYSTAL NANOPARTICLES FROM LIGATED ANIONIC ELEMENT REAGENT COMPLEX
A method for synthesizing a reagent complex includes a step of ball-milling a mixture that includes: a powder of a zero-valent element; a hydride molecule; and a nitrile ligand. The method produces a reagent complex having a formula Q.sup.0.X.sub.y.L.sub.z, where Q.sup.0 is the zero-valent element, X is the hydride molecule, and L is the nitrile ligand. A process for synthesizing nanoparticles composed of the zero-valent element includes a step of adding solvent to the reagent complex. Crystal texture of the nanoparticles is modulated by appropriate selection of the molar ratio nitrile ligand in the reagent complex.
TEXTURED-CRYSTAL NANOPARTICLES FROM LIGATED ANIONIC ELEMENT REAGENT COMPLEX
A method for synthesizing a reagent complex includes a step of ball-milling a mixture that includes: a powder of a zero-valent element; a hydride molecule; and a nitrile ligand. The method produces a reagent complex having a formula Q.sup.0.X.sub.y.L.sub.z, where Q.sup.0 is the zero-valent element, X is the hydride molecule, and L is the nitrile ligand. A process for synthesizing nanoparticles composed of the zero-valent element includes a step of adding solvent to the reagent complex. Crystal texture of the nanoparticles is modulated by appropriate selection of the molar ratio nitrile ligand in the reagent complex.