B22F10/28

Interchangeable chamber for a device and a method for generatively producing a three-dimensional object

An interchangeable chamber is provided for a 3D printing device, wherein the interchangeable chamber includes a building space for receiving a building platform on which a three-dimensional object can be produced, which building space is designed to be temporarily open in the direction of a top of the interchangeable chamber, as well as optionally a storage container for storing building material and wherein the interchangeable chamber comprises a side wall and a cover, wherein the cover is adapted to close the interchangeable chamber at the top such that building material cannot get through the cover out of nor into the interchangeable chamber and the cover is coupled with the side wall.

Oscillation analysis on an object produced by means of additive manufacturing

Object analysis comprising measuring a frequency-dependent natural oscillation behavior of the object by dynamically-mechanically exciting the object in a defined frequency range (f) by means of generating a body oscillation by applying a test signal, and detecting a body oscillation generated in the object on account of the exciting. Moreover, the method involves simulating a frequency-dependent natural oscillation behavior for the object by generating a virtual digital representation of the object, and carrying out a finite element analysis on the basis of the virtual representation comprising dynamically exciting, in a simulated manner, the virtual representation into a virtual frequency range for generating a virtual body oscillation, calculating the virtual body oscillation generated in the object on account of the exciting in a simulated manner, and deriving an object state on the basis of a comparison of the measured natural oscillation behavior and the simulated frequency-dependent natural oscillation behavior.

Combined heat and power system
11560846 · 2023-01-24 · ·

A combined heat and power system comprises a shaft (4), a compressor (6) coupled to the shaft to compress intake gas to form compressed gas; a recuperator (10) to heat the compressed gas to form heated compressed gas; a combustor (12) to combust a fuel and the heated compressed gas to form combustion gas; a turbine (8) coupled to the shaft to expand the combustion gas to form exhaust gas; a load (24) coupled to the shaft; an exhaust outlet (18) to expel the exhaust gas to a heater for heating a fluid based on heat from the exhaust gas; a recuperator channel (28) providing a path for the exhaust gas to flow from the turbine to the exhaust outlet through the recuperator; and a bypass channel (22) providing a path for the exhaust gas to flow from the turbine to the exhaust outlet bypassing the recuperator.

GAS FLOW SYSTEM FOR LASER POWDER BED FUSION

A system for additive manufacture uses a powder bed with powder distributed on a build surface. A nozzle directs and controls a flow stream of gas over the powder bed. The nozzle includes a peripheral duct wall defining a channel with an inlet and an outlet. The channel directs the flow stream and diverges from the inlet to the outlet of the nozzle. Vanes are distributed across the channel as symmetric airfoils to reduce turbulence of the flow stream. Guides extend between the vanes and are disposed at an angle selected to direct the gas over the powder bed without blowing the deposited powder off the build surface.

Selective laser solidification apparatus and method

A method of selecting a scanning sequence of a laser beam in a selective laser solidification process, in which one or more objects are formed layer-by-layer by, repeatedly, depositing a layer of powder on a powder bed and scanning a plurality of laser beams over the deposited powder to selectively solidify the powder layers, wherein a gas flow is passed over the powder bed in a gas flow direction. The method including selecting a scanning sequence for the plurality of laser beams to include the simultaneous exposure of an upstream point together with a downstream point located downstream of a flow of debris carried from the upstream point by the gas flow, the downstream and upstream points selected for simultaneous exposure based upon the downstream point being within a maximum separation distance from the upstream point.

System and method for powder manufacturing

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

System and method for powder manufacturing

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

Methods for detecting errors in an additive manufacturing process

A system and method of monitoring a powder-bed additive manufacturing process is provided where a layer of additive powder is fused using an energy source and electromagnetic emission signals are measured by a melt pool monitoring system to monitor the print process. The measured emission signals are analyzed to identify outlier emissions and clusters of outliers are identified by assessing the spatial proximity of the outlier emissions, e.g., using clustering algorithms, spatial control charts, etc. An alert may be provided or a process adjustment may be made when a cluster is identified or when a magnitude of a cluster exceeds a predetermined cluster threshold.

METHOD AND DEVICE FOR CONTROLLING AN IRRADIATION SYSTEM FOR PRODUCING WORKPIECES
20230226753 · 2023-07-20 ·

The invention relates to a method for controlling an irradiation system (20), the irradiation system (20) being used in a device (10) for the additive manufacturing of three-dimensional workpieces and comprising at least three irradiation units (22a-d, 50), the method comprising the following steps: a) defining an irradiation region (30a-d) for each of the irradiation units (22a-d, 50), the irradiation regions (30a-d) each comprising a portion of an irradiation plane (28) which extends parallel to a carrier (16) of the device (10), and the irradiation regions (30a-d) being defined such that they overlap in a common overlap region (34); b) irradiating a raw material powder layer on the carrier (16) to produce a workpiece layer; c) arranging a further raw material powder layer on the already jetted raw material powder layer to produce a further workpiece layer. d) The invention also relates to a device for performing this method.

METHOD FOR MANUFACTURING A TARGET MATERIAL

A method for manufacturing a target material is provided and includes installing a substrate, providing a raw material powder to the substrate, melting the raw material powder on the substrate by a laser, and repeating the step of providing the raw material powder to the substrate to melting the raw material powder on the substrate by the laser to form a target material and rapidly cooling the formed target material. As such, the target material is produced by the method of lamination manufacturing via the rapid cooling property, so as to avoid the problems of high cost, long man-hours and poor quality of the target material in the conventional techniques.