A method of manufacturing an additively manufactured component may comprise operating an additive manufacturing machine to form a first structure including an elongate portion having a blind design surface, operating the additive manufacturing machine to form a removal tool proximate the blind design surface, wherein the blind design surface and the removal tool are at least partially enclosed by and in contact with a support material, and translating the removal tool along the blind design surface to separate a portion of the support material from the blind design surface.

A method of manufacturing an additively manufactured component may comprise operating an additive manufacturing machine to form a first structure including an elongate portion having a blind design surface, operating the additive manufacturing machine to form a removal tool proximate the blind design surface, wherein the blind design surface and the removal tool are at least partially enclosed by and in contact with a support material, and translating the removal tool along the blind design surface to separate a portion of the support material from the blind design surface.

Ti ink compositions for printing, such as ink jet printing, are disclosed. The ink compositions comprise a liquid dispersion of Ti hydride powder having a mean particle size of less than 10.0 microns; a liquid carrier; and at least one surfactant. Methods of making and using the disclosed inks are also disclosed. For example, a finished Ti product can be produced by printing the disclosed ink composition, such as by ink jet printing, to form a green article, heating the green article to dehydrogenate it and form a Ti containing part. The method may further comprise sintering the Ti containing part to produce a sintered Ti product. In an embodiment, the method comprises printing one or more support materials for the ink composition, that comprises solid particles of a metal oxide, a metal carbide, a metal nitride, a polymer, or combinations thereof.

A method of forming at least a component of a heat exchanger comprises introducing a feed material comprising a first portion including a matrix material and a second portion including a sacrificial material on a surface of a substrate, exposing at least the first portion to energy to form bonds between particles of the matrix material and form a first thickness of a structure, introducing additional feed material comprising the first portion over the first thickness of the structure, exposing the additional feed material to energy to form a second thickness of the structure, and removing the sacrificial material from the structure to form at least one channel in the structure. Related heat exchangers and components, and related methods are disclosed.

A method is provided of sintering a green object body to form a manufactured object. The method comprises providing a green object body. The green object body comprises granular construction material bound together by a binder. The method comprises providing a green support body for supporting the green object body. The green support body comprises granular construction material bound together by a binder. The method comprises supporting the green object body with the green support body. The method comprises sintering the green support body together with the green object body supported by the green support body. A method of manufacturing an object, a method of processing object data, a data carrier carrying program instructions and an object data processor are also provided.

A structural joint between two components of metal material is obtained by carrying out an electrical resistance welding spot between said components and subsequently performing a step of applying a cladding of metal material by an additive manufacturing technology. In one example, after a first step of applying a coarse base cladding, a second step of applying a fine cladding is carried out, again by additive manufacturing technology. The fine cladding can include a distribution of stiffening micro-ribs above the base cladding. The same method can also be applied to a single sheet metal component, rather than to a welded joint.

Method for the additive production of a three-dimensional object (2) by selective exposure in successive layers and associated selective consolidation in successive layers of construction material layers composed of a construction material (3) that can be consolidated by means of an energy beam (4), wherein, as part of the additive production of the three-dimensional object (2) to be produced additively, a supporting structure (11) directly surrounding the three-dimensional object (2) produced or to be produced additively is formed by selective exposure in successive layers and associated selective pre-consolidation in successive layers of construction material layers composed of the construction material (3) that can be consolidated by means of the energy beam (4).

The invention relates to a manufacturing system and method for manufacturing a part. A negative powder forms a holder suitable to hold particles of a positive powder in proximity to one another. A connection scheme such as heating, the use of pressure and/or a binder, when employed, connects the particles to one another to form the part.

A computing system may include a design access engine configured to access a digital design of a part designed for construction through an additive manufacturing process. The computing system may also include a detachable support structure engine configured to insert, into the digital design, a support structure configured to support construction of a surface of the part. The inserted support structure may include a shape-memory element configured to be in a diminished shape during the additive manufacturing process and expand into an expanded shape after the additive manufacturing process ends as well as an element enclosure attached to the surface of the part and configured to hold the shape-memory element in the diminished shape and break from the part as the shape-memory element expands into the expanded shape.

A computing system may include a design access engine configured to access a digital design of a part designed for construction through an additive manufacturing process. The computing system may also include a detachable support structure engine configured to insert, into the digital design, a support structure configured to support construction of a surface of the part. The inserted support structure may include a shape-memory element configured to be in a diminished shape during the additive manufacturing process and expand into an expanded shape after the additive manufacturing process ends as well as an element enclosure attached to the surface of the part and configured to hold the shape-memory element in the diminished shape and break from the part as the shape-memory element expands into the expanded shape.