Build cylinder arrangements for machines for the layered production of three-dimensional objects by sintering or melting with a high-energy beam, of powdered material, are disclosed and have a base member and a piston that can be moved on an inner side of the base member along a central axis of the base member. The piston has at its upper side a substrate for building a three-dimensional object, and on the piston is a seal in abutment with the inner side of the base member for sealing the powdered material. The seal is a circumferential fiber metal seal of metal fibers that are pressed together and the pressed metal fibers are arranged with resilient compression stress between the piston and the inner side of the base member.

According to one example, there is provided a 3D printing build unit comprising a build chamber, a build platform, and a heating element controllable to heat a portion of the contents of the build chamber to a temperature at or above a curing temperature whilst maintaining upper layers of the build chamber at or below a printing temperature.

According to one example, there is provided a 3D printing build unit comprising a build chamber, a build platform, and a heating element controllable to heat a portion of the contents of the build chamber to a temperature at or above a curing temperature whilst maintaining upper layers of the build chamber at or below a printing temperature.

A system used to additively manufacture an object layer-by-layer using direct energy deposition (DED) includes a base where the object is formed, a depositor configured to deposit material layer-by-layer on the base or a previously deposited layer of the object, an energy source configured to selectively direct an energized beam at the material to fuse a new layer of the material to a previously formed layer, and a heating element in contact with at least a portion of the base and configured to supply heat to the base.

An additive manufacturing system is provided, comprising a heating lamp assembly to apply heat to a build chamber of the manufacturing system at a higher energy density at a peripheral region of the build chamber relative to a central region of the build chamber, to compensate for heat losses and provide a more uniform temperature across the build chamber.

A system (2) is provided with a temperature controlled chamber (4) having a wall (6) extending about a space (8) to receive a three-dimensional printed job. A plurality of temperature control elements (10,12) are mounted to the wall, wherein each of the temperature control elements is operable separately from each other of the temperature control elements. A controller (14) operates the plurality of temperature control elements, each of which is selectively operable by the controller in dependence upon parameters of a three-dimensional printed job to be temperature controlled within the chamber.

A system (2) is provided with a temperature controlled chamber (4) having a wall (6) extending about a space (8) to receive a three-dimensional printed job. A plurality of temperature control elements (10,12) are mounted to the wall, wherein each of the temperature control elements is operable separately from each other of the temperature control elements. A controller (14) operates the plurality of temperature control elements, each of which is selectively operable by the controller in dependence upon parameters of a three-dimensional printed job to be temperature controlled within the chamber.

A system and method for controlling cold spray deposit adhesion for induced release of a deposit from a substrate includes tuning a material surface condition of a substrate used to support a build of a cold spray material to a level proportionate with deposition conditions of the cold spray material for adhesion to the substrate; selecting an impact velocity for deposition of the cold spray material to be substantially equal to or greater than a critical velocity for adhesion of the cold spray material to the substrate; depositing the cold spray material on the substrate to form a deposit; and releasing the deposit from the substrate without permanently damaging the substrate to allow for reuse of the substrate for a subsequent cold spray deposition process.

A system and method for controlling cold spray deposit adhesion for induced release of a deposit from a substrate includes tuning a material surface condition of a substrate used to support a build of a cold spray material to a level proportionate with deposition conditions of the cold spray material for adhesion to the substrate; selecting an impact velocity for deposition of the cold spray material to be substantially equal to or greater than a critical velocity for adhesion of the cold spray material to the substrate; depositing the cold spray material on the substrate to form a deposit; and releasing the deposit from the substrate without permanently damaging the substrate to allow for reuse of the substrate for a subsequent cold spray deposition process.

Build plate assemblies and their methods of use for an additive manufacturing system are disclosed. In some embodiments, a build plate assembly may include a build plate with a build surface and one or more recesses formed in the build plate. One or more inserts may be inserted into the corresponding one or more recesses of the build plate such that a portion of the one or more inserts are accessible through one or more corresponding openings formed in the build surface associated with the recesses.