A system and a method for the rapid manufacturing of objects by direct metal deposition are disclosed. The system and method include an oscillating nozzle suspended by a gantry system or a robotic arm over a workpiece build. In some embodiments, the workpiece build is supported by a rotary stage, while in other embodiments the workpiece build is stationary. In embodiments including a rotary stage, the oscillating nozzle oscillates back and forth along the X-axis, and/or rotates clockwise and counter-clockwise about the Y-axis, as the rotary stage rotates about the Z-axis, resulting in a sinusoidal toolpath. In embodiments lacking a rotary stage, the oscillating nozzle is continuously rotated about the Z-axis by the gantry system or the robot arm. The sinusoidal toolpath results in a sinusoidal deposition track, which is particularly useful for building walled structures having rotational symmetry, including conical structures.

An additive manufacturing system includes a build platform, a particulate dispenser assembly configured to dispense or remove particulate to or from the build platform, and a plurality of print heads each having at least one binder jet. The binder jets are configured to dispense at least one binder in varying densities onto the particulate in multiple locations to consolidate the particulate to form the component with a variable binder density throughout. The system also includes a plurality of arms extending at least partially across the build platform and supporting the print heads and at least one actuator assembly configured to rotate the print heads and/or the build platform about a rotation axis and move at least one of the print heads and the build platform in a build direction perpendicular to the build platform as part of a helical build process for the component.

The present disclosure relates to a machine tool including a bed, a table tiltably installed on the bed and configured such that a workpiece is seated on the table, a saddle movably installed on the bed, a column movably installed on the saddle, a spindle movably and tiltably installed on the column and configured to clamp or unclamp a tool and process a workpiece, and a stacking unit configured to perform stacking processing on the workpiece, in which the stacking unit is detachably mounted on the spindle while substituting for a tool to be clamped to the spindle and changing a mounting position of the stacking unit depending on a stacking processing position of the workpiece.

The present disclosure relates to a machine tool including a bed, a table tiltably installed on the bed and configured such that a workpiece is seated on the table, a saddle movably installed on the bed, a column movably installed on the saddle, a spindle movably and tiltably installed on the column and configured to clamp or unclamp a tool and process a workpiece, and a stacking unit configured to perform stacking processing on the workpiece, in which the stacking unit is detachably mounted on the spindle while substituting for a tool to be clamped to the spindle and changing a mounting position of the stacking unit depending on a stacking processing position of the workpiece.

There is disclosed a method of manufacturing a semi-annular component 60 for a casing arrangement of a gas turbine by additive manufacture, the component having a lattice structure 84 and extending circumferentially about a central axis 11 so that a radial direction extends towards the central axis 11. The method comprises: fusing material at successive build locations along a build direction 98 to progressively form the component 60 so that members 86 of the lattice structure 84 have an elongate direction having a circumferential component; wherein the build direction 98 lies in a plane substantially normal to the central axis; and wherein the build direction 98 is inclined with respect to the radial direction at each build location so that members 86 of the lattice structure 84 are progressively formed along their elongate direction. A semi-annular component including a seal carrier is also disclosed.

A three-dimensional selective repairing system, which is for selectively repairing an area of an unrepaired element by sintering, includes a scanning device, a comparing device, a spraying device and a sintering device. The scanning device is for scanning the area to obtain a repairing data. The comparing device is connected to the scanning device to receive the repairing data and produce a repairing parameter. The spraying device is controlled by the repairing parameter and includes an electrostatic generator which sprays a plurality of electrified pulverulent bodies through the electrostatic generator to form an electrified pulverulent film on a medium covered on the area. The sintering device is controlled by the repairing parameter to provide a power beam to selectively heat the electrified pulverulent film. The electrified pulverulent film melted or sintered to form a solid mass on the area.

Described herein are electrochemical-additive manufacturing methods and systems using such methods. A method comprises depositing a material onto a deposition electrode by flowing a current between that deposition electrode and each of multiple individually-addressable electrodes, forming an electrode array. These currents are independently controlled based on a target map and using deposition control circuits, each coupled to one individually-addressable electrode. The target map is generated by a system controller based on various characteristics of the system (e.g., the performance of each deposition control circuit and/or individually-addressable electrode, electrolyte composition) and the desired characteristics of the deposited material (e.g., deposition location, uniformity, morphology). Furthermore, when the deposition electrode and the electrode array move relative to each other, the system controller dynamically updates the target map based on their relative positions. This movement can provide a fresh electrolyte between the electrodes and enable deposition at new locations.

A modular tray, for the additive manufacturing of a part with an axis of revolution on a powder bed, includes: a shaft-mounted circular module including a shaft provided with a circular tray at one of the ends thereof, the shaft and the circular tray being concentric; and a main support module including, in one face, a cavity configured for receiving the shaft-mounted circular module, the shaft being completely inserted in the cavity. The assembly of the shaft-mounted circular module and of the main support module define a planar top surface that is at least partly formed by the circular tray of the shaft-mounted circular module.

A modular tray, for the additive manufacturing of a part with an axis of revolution on a powder bed, includes: a shaft-mounted circular module including a shaft provided with a circular tray at one of the ends thereof, the shaft and the circular tray being concentric; and a main support module including, in one face, a cavity configured for receiving the shaft-mounted circular module, the shaft being completely inserted in the cavity. The assembly of the shaft-mounted circular module and of the main support module define a planar top surface that is at least partly formed by the circular tray of the shaft-mounted circular module.

A leveling system for a three-dimensional printing system, comprises a rotatable roller, a waste collecting bath, a blade for removing liquid waste from the roller into the bath, and a plurality of tubular structures. Each tubular structure has an inlet at a vicinity of a base of the bath and an outlet connectable to a pump system.