An additive manufacturing apparatus includes a platform, a dispenser configured to deliver a plurality of successive layers of feed material onto the platform, at least one light source configured to generate a first light beam and a second light beam, a polygon mirror scanner, an actuator, and a galvo mirror scanner. The polygon mirror scanner is configured to receive the first light beam and reflect the first light beam towards the platform. Rotation of the first polygon mirror causes the light beam to move in a first direction along a path on a layer of feed material on the platform. The actuator is configured to cause the path to move along a second direction at a non-zero angle relative to the first direction. The galvo mirror scanner system is configured to receive the second light beam and reflect the second light beam toward the platform.

A method of additively manufacturing an object includes steps of: (1) successively forming a plurality of powder layers by depositing powder; (2) selectively controlling a composition of the powder that forms each one of the plurality of powder layers; and (3) successively forming a plurality of object layers of the object by joining the powder of a portion of each one of the plurality of powder layers before forming each successive one of the plurality of powder layers.

Systems and method for additive manufacturing with humidity compensation are provided. A first reservoir for activator, a second reservoir for binder, and a third reservoir for build material to be deposited within a build box by way of one or more deposit devices are provided. A controller receives data indicating ambient humidity level from a humidity sensor and commands a control device associated with the first reservoir to adjust an amount of activator removed from the first reservoir based on the ambient humidity level.

A system for jetting metal is also disclosed, which includes a nozzle orifice in connection with the inner cavity and configured to eject one or more droplets of liquid metal, a source of printing material located external to the ejector, and an alloying system located between the source of printing material and the ejector. A method for metal jetting is disclosed, which includes introducing a printing material from a feed source into an alloying system. The method for metal jetting also includes depositing an alloying material within the alloying system onto the printing material to produce an alloyed printing material, introducing the alloyed printing material into an ejector defining a cavity which can retain a printing material, melting the alloyed printing material in the cavity of the ejector, ejecting the alloyed printing material from the ejector.

A system for jetting metal is also disclosed, which includes a nozzle orifice in connection with the inner cavity and configured to eject one or more droplets of liquid metal, a source of printing material located external to the ejector, and an alloying system located between the source of printing material and the ejector. A method for metal jetting is disclosed, which includes introducing a printing material from a feed source into an alloying system. The method for metal jetting also includes depositing an alloying material within the alloying system onto the printing material to produce an alloyed printing material, introducing the alloyed printing material into an ejector defining a cavity which can retain a printing material, melting the alloyed printing material in the cavity of the ejector, ejecting the alloyed printing material from the ejector.

A connection point for a feeding station and/or an emptying station for powdered building material of a building station, unpacking station and/or sieve station which can be combined to form an installation for producing three-dimensional components by layer-by-layer solidification by means of a beam acting on the powdered building material, having a docking port which has a free connection side, having a closure member which opens and closes a passage in the docking port, having a connection port of a connecting device, which connection port can be connected to the docking port and, opposite the connection port, receives a cartridge container, having a closure member which is provided on the connection port and opens and closes a passage of the connection port, wherein, after the connection port has been connected to the docking port, the closure member in the connection port and the closure member in the docking port form a lock for the powdered building material in the feeding station for feeding and in the emptying station for discharging powdered building material.

A connection point for a feeding station and/or an emptying station for powdered building material of a building station, unpacking station and/or sieve station which can be combined to form an installation for producing three-dimensional components by layer-by-layer solidification by means of a beam acting on the powdered building material, having a docking port which has a free connection side, having a closure member which opens and closes a passage in the docking port, having a connection port of a connecting device, which connection port can be connected to the docking port and, opposite the connection port, receives a cartridge container, having a closure member which is provided on the connection port and opens and closes a passage of the connection port, wherein, after the connection port has been connected to the docking port, the closure member in the connection port and the closure member in the docking port form a lock for the powdered building material in the feeding station for feeding and in the emptying station for discharging powdered building material.

Disclosed are a high-throughput preparation device for metal fiber based on multi powder and a method for preparing a metal fiber using the device. The high-throughput preparation device includes a metal powder conveying system, a metal powder mixing system, a metal powder melting system and a metal fiber forming system which are connected in sequence, where the metal powder melting system includes an induction powder melting device and a laser powder melting device which are independently disposed. The method for preparing a metal fiber using the high-throughput preparation device includes four steps: powder conveying, powder mixing, melting and forming.

The present application relates to a method of producing an article by additive manufacturing including the steps of predicting regions of stress in the article, identifying an optimal build orientation for the article and dispensing a first powder and/or a second powder to form the article. The first and second powders are of the same type of powder and have been recycled to different extents and the orientation of the build is optimised so that reduced quantities of the powder which has not been recycled or which has been recycled to a lesser extent is dispensed during the build.

The present application relates to a method of producing an article by additive manufacturing including the steps of predicting regions of stress in the article, identifying an optimal build orientation for the article and dispensing a first powder and/or a second powder to form the article. The first and second powders are of the same type of powder and have been recycled to different extents and the orientation of the build is optimised so that reduced quantities of the powder which has not been recycled or which has been recycled to a lesser extent is dispensed during the build.