A composite material of Angstrom-scale nanowire arrays in zeolite and its fabrication methods are provided. The zeolite can be prepared by a hydrothermal method and the Angstrom-scale nanowire arrays can be prepared by using zeolite as a template. The zeolite can have porous structures with an average pore size of 0.74 nm and the plurality of nanowires can have an average diameter smaller than 1 nm and can be dispersed on internal or external surfaces of the porous structures. The Angstrom-scale nanowire arrays can be made of aluminum (Al), gallium (Ga), zinc (Zn), or carbon (C). A composite material of the Angstrom-scale aluminum (Al), gallium (Ga), or zinc (Zn) nanowire arrays in zeolite can exhibit characteristics of one-dimensional (1D) superconductor.

The present disclosure relates to metallurgy, more particularly to a composition and a process for producing part blanks and finished parts from aluminum-based alloys including but not limited to using selective laser melting processes. The proposed aluminum-based alloy comprising magnesium, zirconium and scandium for atomization an aluminum powder therefrom and subsequent producing finished parts by additive technologies has a reduced content of scandium and further comprises oxygen and calcium with a limited size of the oxide film and a moister content.

The present invention discloses a non-thermal plasma treatment of metal powders in order to improve their processability by additive manufacturing (AM). The invention consists in bonding primary particles constituted of metals or metal alloys to a plurality of secondary particles constituted of metals, metal alloys, ceramics or polymers by the mean of a non-thermal plasma treatment. The primary particles have a larger mean diameter than the secondary. Both particles are injected through a non-thermal plasma glow discharge and/or in its afterglow region (region downstream the plasma discharge) where their surfaces are cleaned by removing contaminants and/or oxide layer and activated to react between each other. The functionalized metal powders are then collected and afterwards processed by AM leading to high quality parts. The functionalized metal powders produced by this plasma treatment improve the processability of metal by AM. Indeed, decreasing the reflectivity, removing contaminant and oxide layer, enhancing the isotropic solidification of melted materials and decreasing the sintering temperature enhance the efficiency of powder based AM processes.

A method of forming an aircraft component includes providing an aluminum alloy. The method further includes mixing a shape memory alloy (SMA) with the aluminum alloy to form a combination of the SMA and the aluminum alloy. The method further includes forming the aircraft component with the combination of the SMA and the aluminum alloy.

The reaction between aluminum metal and water holds promise for producing hydrogen; however, solid aluminum metal is difficult to manage and use, and the reactivity between aluminum and water is often difficult to control. Certain embodiments of the disclosure are related to a water-stable aluminum slurry comprising a plurality of activated aluminum particles dispersed in a fluid carrier. In some embodiments, the reactivity of the aluminum slurry in the presence of water may be easily controlled with the addition of various additives (e.g., surfactants). Additionally, methods of making and using the water-stable aluminum slurry to controllable manage the reactivity between aluminum and water are presented herein.

A method of forming an additively manufactured aluminum part includes establishing an arc between a metal-cored aluminum wire and the additively manufactured aluminum part, wherein the metal-cored aluminum wire includes a metallic sheath and a granular core disposed within the metallic sheath. The granular core comprises aluminum metal matrix nano-composites (Al-MMNCs) that comprise an aluminum metal matrix and ceramic nanoparticles. The method includes melting a portion of the metal-cored aluminum wire using the heat of the arc to form molten droplets. The method includes transferring the molten droplets to the additively manufactured aluminum part under an inert gas flow, and solidifying the molten droplets under the inert gas flow to form deposits of the additively manufactured aluminum part.

Disclosed is a process for producing metal nanowires having a diameter or thickness from 2 nm to 100 nm, the process comprising: (a) preparing a source metal particulate having a size from 50 nm to 500 μm, selected from a transition metal, Al, Be, Mg, Ca, an alloy thereof, a compound thereof, or a combination thereof; (b) depositing a catalytic metal, in the form of nanoparticles or a coating having a diameter or thickness from 1 nm to 100 nm, onto a surface of the source metal particulate to form a catalyst metal-coated metal material, wherein the catalytic metal is different than the source metal material; and (c) exposing the catalyst metal-coated metal material to a high temperature environment, from 100° C. to 2,500° C., for a period of time sufficient to enable a catalytic metal-assisted growth of multiple metal nanowires from the source metal particulate.

A cask liner includes a hollow cylinder comprising a boron-containing composition. The hollow cylinder has no longitudinal joints. The hollow cylinder may be formed as a single unit by isostatic pressing, for example by hot isostatic pressing (HIP) of a blend of a boron-containing powder and an aluminum or aluminum alloy powder which is blended by mechanical alloying. Casked nuclear fuel includes a nuclear fuel rod comprising uranium, which is disposed in or extends through the hollow cylinder of the cask liner.

Alloyed metals, and techniques for creating parts from alloyed metals, are disclosed. An apparatus in accordance with an aspect of the present disclosure comprises an alloy. Such an alloy comprises magnesium (Mg), zirconium (Zr), manganese (Mn), and aluminum (Al), wherein inclusion of the Mg, the Zr, and the Mn produce a structure of the alloy, the structure having a yield strength of at least 80 Megapascals (MPa) and having an elongation of at least 10 percent (%).

A subsea buoy comprises a rigid watertight external shell extending continuously around a supporting internal structure that is sealed and fully enclosed by the shell. The shell is formed integrally and simultaneously with the internal structure by the same additive manufacturing process. The internal structure comprises cavities disposed between structural members, such as struts of a lattice or webs of a matrix. The structural members and cavities can be in a hierarchical or fractal array comprising a relatively narrow outer tier adjoining the shell and at least one relatively wide inner tier within the outer tier.