A hole cutter has a cylindrical blade body including a cutting edge and one or more axially-elongated apertures formed within a side wall of the blade body. The axially-elongated aperture is configured to receive a lever, such as a screwdriver, therethrough. Each axially-elongated aperture includes a first fulcrum axially spaced adjacent to the cutting edge, a second fulcrum axially spaced further away from the cutting edge than the first fulcrum, and optionally a third fulcrum axially spaced between the first and second fulcrums. A lever, such as a screwdriver, can be inserted into the aperture and placed against each of the fulcrums to lever slugs out of the interior of the blade body.

A hole saw including a plurality of sidewall openings is provided. The sidewall openings are shaped and grouped in patterns that improve debris ejection of the hole saw, and that allows for easy access to the interior of the hole saw for manual debris removal by the user. The opening groups are space from each other by larger uninterrupted areas such that the hole saw has a high strength despite the number and size of openings provided in the saw sidewall.

A plug tool produces plugs having an aesthetic exterior surface common to a donor board. The tool can include a cutting edge that rotates about a tool axis and advances the tool into a donor board face to produce a plug having a plug face including the aesthetic exterior surface. A stabilizer can simultaneously engage the donor board face as the tool rotates and impair the tool from walking as the cutting edge penetrates the face. The tool can have a cutting end with compound angled surfaces extending from certain cutting edges to cut and move material away from the plug during cutting. The tool can be in a kit with a plug getter that is moveable to detach the plug from the donor board and/or a plug locator defining a plug aperture sized to extend around the plug, locating it relative to a fastener hole defined by a board.

A hole saw with various teeth sets and/or sizes that overhang a sidewall is provided. In some embodiments, a large tooth overhangs an inner diameter of the sidewall to create a larger kerf than the sidewall's thickness. Similarly, a tooth set or variations in the circumferential directions of the teeth increase the kerf in a work-piece, either inward or outward. In various embodiments, one or both an enlarged tooth overhang and/or a set of the teeth increases the kerf of the hole saw relative to the sidewall thickness. This results in improved wear resistance, decreased heat on the teeth while cutting, and facilitates slug removal.

A hole saw is movable about a rotational axis in a cutting direction to cut into a workpiece. The hole saw includes a cylindrical body with a sidewall having a first end and a second end opposite the first end, a gullet formed in the sidewall between a leading surface, a trailing surface, and a bottom surface of the sidewall, and a support aperture formed in the sidewall. The gullet extends through the first end of the body. The support aperture is entirely surrounded by the sidewall. A majority of the support aperture circumferentially overlaps with the gullet. At least a portion of the support aperture is positioned closer than the bottom surface of the sidewall to the second end. The hole saw includes a cutting tooth coupled to the first end of the sidewall adjacent the gullet and an end cap coupled to the second end of the sidewall.

A hole saw blade comprises a substantially cylindrical body with a pair of sides extending substantially concentric to each other. The sides have an inner surface and an outer surface. A cutting edge extends from an end of the body. A plurality of teeth defines the cutting edge. The teeth are arranged in an alternating pattern in which a first tooth extends inwardly of a cylinder containing the inner surface a first inner distance. A second tooth is adjacent to the first tooth extends outwardly of a cylinder containing the outer surface a second outer distance. A third tooth is located adjacent the second tooth on an opposite side of the first tooth and that extends inwardly of the cylinder containing the inner surface a third inner distance greater than the first inner distance.

A hole cutter can include a cylindrical blade body with a cutting edge and one or more axially-elongated apertures. Each axially-elongated aperture can include a first fulcrum axially spaced from the cutting edge, and a second fulcrum axially spaced further away from the cutting edge than the first fulcrum. The blade body can also include a third fulcrum defined by a second aperture different from the one or more axially-elongated apertures. The third fulcrum may be spaced closer to the cutting than the first and second fulcrums. A lever, such as a screw driver, can be inserted into the apertures and placed against each of the fulcrums to lever slugs out of the interior of the blade body. The third fulcrum may alternatively be defined by another axially-elongated aperture that is located a different distance from the cutting edge than the axially-elongated aperture containing the first and second fulcrums.

A cutting tool includes a body, a plurality of cutting teeth formed on the body, a plurality of non-cutting protrusions formed on the body, and a plurality of gullets formed on the body. Each gullet is formed between one of the plurality of cutting teeth and one of the plurality of non-cutting protrusions. Each gullet has a base and a gullet depth measured from the base to a tip of a corresponding cutting tooth. Each non-cutting protrusion is located approximately halfway between the tips of two adjacent cutting teeth and has a height that is at most about 75% of the gullet depth.

A cutting tool includes a generally cylindrical body, a plurality of cutting teeth formed on the generally cylindrical body, a plurality of non-cutting protrusions formed on the generally cylindrical body, and a plurality of gullets formed on the generally cylindrical body. Each gullet is formed between one of the plurality of cutting teeth and one of the plurality of non-cutting protrusions. Each gullet has a base and a gullet depth measured from the base to a tip of a corresponding cutting tooth. Each non-cutting protrusion is located approximately halfway between the tips of two adjacent cutting teeth and has a height that is at most about 75% of the gullet depth.

A hole cutter has a cylindrical blade body including a cutting edge and one or more axially-elongated apertures formed within a side wall of the blade body. The axially-elongated aperture is configured to receive a lever, such as a screwdriver, therethrough. Each axially-elongated aperture includes a first fulcrum axially spaced adjacent to the cutting edge, a second fulcrum axially spaced further away from the cutting edge than the first fulcrum, and optionally a third fulcrum axially spaced between the first and second fulcrums. A lever, such as a screwdriver, can be inserted into the aperture and placed against each of the fulcrums to lever slugs out of the interior of the blade body.