A cutting insert has cutting edges having the same shape and provided at respective corners of a polygon in rotational symmetry about the center axis of the polygon, is clamped in an upright position to a holder, and has a negative side rake angle on a rake face of a side cutting edge. A side cutting edge is present at an intersection ridge between a polygonal face and an outer peripheral face. The outer peripheral face includes a rake face of the cutting edge and a flank of an end cutting edge of another cutting edge different from the side cutting edge. The flank has a positive slope angle in opposition to a negative side rake angle of the side cutting edge. A breaker groove extending in a front-rear direction is formed in the rake face and cuts into the flank, in such a manner as to divide the rake face.

An object is to prolong the life of a cubic boron nitride cutting tool used for cutting a heat-resistant alloy. A cubic boron nitride cutting tool includes an edge tip made of a sintered cubic boron nitride compact including cubic boron nitride particles; and a base metal that holds the edge tip at a corner portion of the base metal, wherein a cutting edge formed on the edge tip of the tool has a positive rake angle.

The throwaway insert includes a base and a cutting edge member. The cutting edge member includes a rake face, a flank face, a first connecting face, a second connecting face, and a first ridgeline serving as a cutting edge. The rake face includes a main surface and a first chamfer provided at an edge tip portion of the cutting edge member, the edge tip portion including an extreme tip portion of the cutting edge member. In a plan view from an upper surface of the base, the flank face, the first connecting face, and the second connecting face are located external to the base. The first chamfer is inclined relative to the main surface so as to increase a thickness of the cutting edge member as the first chamfer is closer to the main surface.

A method to form a surface on a metal work piece includes providing a turning insert that has a nose angle formed between first and second cutting edges less than or equal to 85; providing a turning tool having a tool body with an insert seat in which the turning insert is mountable; arranging the orientation of the second cutting edge such that it forms a back clearance angle of more than 90 in a feed direction; rotating the metal work piece around a rotational axis in a first direction; moving the turning insert in a direction parallel to or at an angle less than 45 relative to the rotational axis; and setting the longitudinal axis of the tool body at an angle greater than zero but less than or equal to 90 relative to the rotational axis of the metal work piece.

According to the present disclosure, a cutting insert includes an upper surface having a polygonal shape and includes a corner, a side surface adjacent to the upper surface, a cutting edge and a protrusion. The cutting edge is located at a ridge part in which the upper surface intersects with the side surface and includes a corner part located at the corner. The protrusion is located on the upper surface. The protrusion includes a first protrusion on a bisector of the corner in a top view. The protrusion further includes a second protrusion adjacent to the first protrusion in a direction orthogonal to the bisector. The second protrusion is closer to the corner than the first protrusion in the top view.

A method to form a surface on a metal work piece includes providing a turning insert that has a nose angle formed between first and second cutting edges less than or equal to 85; providing a turning tool having a tool body with an insert seat in which the turning insert is mountable; arranging the orientation of the second cutting edge such that it forms a back clearance angle of more than 90 in a feed direction; rotating the metal work piece around a rotational axis in a first direction; moving the turning insert in a direction parallel to or at an angle less than 45 relative to the rotational axis; and setting the longitudinal axis of the tool body at an angle greater than zero but less than or equal to 90 relative to the rotational axis of the metal work piece.

A cutting insert according includes a first surface and a cutting edge. The first surface includes a first inclined surface and a projection. The first inclined surface includes a first region located close to a first corner portion, a second region located close to a second corner portion, and a third region located between the first region and the second region. The projection includes a first projection located close to the first corner portion and a second projection located close to the second corner portion. A first top portion of the first projection is located closer to the first corner portion than a first boundary portion between the first region and the third region, and a second top portion of the second projection is located closer to the second corner portion than a second boundary portion between the second region and the third region.

A cutting tool includes: a base metal provided with a seat portion; a blade edge member that is a polycrystalline diamond sintered material containing polycrystalline diamond and a binder; and a brazing material that fixes the blade edge member to the seat portion of the base metal. The blade edge member has a thickness of greater than or equal to 0.3 mm. The brazing material is disposed between a blade edge bottom face of the blade edge member and a seat bottom face of the seat portion and is in contact with the blade edge bottom face and the seat bottom face. The flank face is located outside of the base metal with respect to the lateral face of the base metal.

A cutting insert may include an upper surface, a side surface, and a cutting edge. The upper surface may include a first breaker portion and a second breaker portion. The first breaker portion may include a first surface inclined downward and a second surface inclined upward. The second breaker portion may be inclined upward as the second breaker portion extends away from the first breaker portion. An inclination angle of the first surface may be constant along the first side portion. A length of the first surface may be greater at a second end portion than at a first end portion. An intersection portion of the first breaker portion and the second breaker portion may be orthogonal to the first side portion, or inclined away from the first corner portion as the intersection portion extends away from the first side portion.

A throwaway insert includes a base and a cutting edge member. The cutting edge member includes: a rake face; a flank face extending to cross the rake face; a first connecting face connecting the flank face to a side surface of the base and extending to cross the rake face; and a first ridgeline formed by the rake face and the flank face and serving as a cutting edge. When viewed in a plan view from the upper surface of the base, the flank face and the first connecting face are located external to the base. A second ridgeline formed by the rake face and the first connecting face crosses the first ridgeline at an obtuse angle.