A physical configuration of multiple-layer coatings formed with at least one layer of coating containing cubic born nitride (cBN) particles with one or more layers in composite form containing cBN particles may have a thickness of each individual layer as thin as in the nanometer range, or as thick as in the range of a few microns and even up to tens of microns. The chemistry of the composite layer consists of any individual phase of (a) nitrides such as titanium nitride (TiN), titanium carbonitride (TiCN), and hafnium nitride (HfN); (b) carbides such as titanium carbide (TiC); and (c) oxides such as aluminum oxide (AI.sub.2O.sub.3) or any combination of the above phases, in addition to cBN particles. The coating or film can be stand-alone or on a substrate.

A cutting insert in the present disclosure includes an upper surface, a lower surface, a side surface, and an edge. The upper surface includes a first corner part and a second corner part. The edge is located in a region which is located between the first corner part and the second corner part. The edge includes a first edge located at a side of the first corner part, a second edge located at a side of the second corner part, and a third edge located between the first edge and the second edge. The edge has a curvilinear shape being recessed toward the lower surface in a side view. Each of a radius of curvature R1 of the first edge and a radius of curvature R2 of the second edge is smaller than a radius of curvature R3 of the third edge in a side view.

A cutting tool comprises a tool body having a first end and a second end, and a longitudinal axis extending between the first end and the second end. The first end comprises two or more cutting portions, with each of the cutting portions comprising a cutting edge and a flank surface. Each cutting edge extends radially outwardly from a centre region of the first end to a perimetral edge of the first end, with the cutting edge being angled relative to the longitudinal axis. Each flank surface extends circumferentially from the cutting edge. Each of at least two of the two or more flank surfaces comprises an abrasive portion extending over at least a part of the respective flank surface and each abrasive portion comprises a plurality of abrasive features.

A tool insert includes first, second, and third teeth arranged on a surface of the tool insert. The first tooth is arranged at a proximal end of the tool insert surface and has an angled leading end and a first tooth height. The second tooth is spaced from the first tooth by a first distance along the surface of the tool insert and has a second tooth height greater than the first tooth height. The third tooth is spaced from the second tooth by a second distance along the surface of the tool insert and has an extending angled portion. The first tooth forms a first groove in a bore surface. The second tooth increases the depth of the first groove. The third tooth provides at least one micro-scratch to one of the first groove and the bore surface.

A cutting insert includes a split cutting edge, formed at an intersection of the insert forward surface and the insert upper surface, the split cutting edge includes an axially leading cutting edge and an axially trailing cutting edge. An undercut is located in the insert forward surface and interrupts the split cutting edge at an undercut edge portion that extends between the leading and trailing cutting edges. The undercut edge portion transitions into the axially trailing cutting edge at a straight trailing cutting edge portion of the trailing cutting edge.

A turning insert arranged for longitudinal turning of metal work pieces includes a nose cutting edge that slopes from a trailing cutting edge in direction towards a leading cutting edge. A turning tool is also disclosed.

Drilling tool systems including a drilling body and a drilling inserts are disclosed. The drilling inserts include four indexable cutting edges. The four cutting edges may each comprise a plurality of cutting edge segments. The plurality of cutting edge segments are provided at distinct angles with respect to a reference plane of the drilling insert to provide effective chip breaking and a stronger cutting edge at the drilling insert corners. Furthermore, the side surfaces of the drilling inserts allow the drilling insert to be more stably supported in a pocket of the drilling body. The drilling inserts may be used in a central pocket of a drilling body.

There is provided a cutting insert used for both drilling and turning. The cutting insert includes an insert main body having a front surface and a rear surface, the outline shapes of which are parallelogram shapes, peripheral side surfaces disposed on four sides of the insert main body, cutting edges provided on respective intersecting ridge lines between the front surface and the peripheral side surface and between the rear surface and the peripheral side surface of the insert main body, and a hole provided in the insert main body to incline with respect to the front surface and the rear surface, the hole being usable for attachment.

For producing a cylindrical surface that has a surface structure of predetermined geometry suitable for application of material by thermal spraying, a geometrically predetermined groove structure of minimal depth and width is introduced into the surface by a tool embodied as a follow-on tool in that a groove cross-section is processed successively to a final size. In order for the surface to be producible in mass production with constant quality, the groove structure is worked in such that first a base groove is introduced with a groove bottom width that is smaller than the groove bottom width of the finished groove. Subsequently, at least one flank of the base groove is processed for producing an undercut groove profile by a non-cutting action or cutting action wherein the introduced groove structure is deformed in such a way that the groove openings are constricted by upsetting deformations of material.

A cutting insert for an indexable drill according to the present disclosure may be used for external cutting or internal cutting depending on a position and a direction in which the cutting insert is installed even though a single type of cutting insert is provided. In addition, the cutting insert for an indexable drill according to the present disclosure has a section of the internal cutting edge which is involved in a cutting process or a section of the internal cutting edge which is not involved in the cutting process, which are clearly distinguished from each other, and as a result, the cutting insert may be rotated and mounted, and reversed and mounted on a drill body, such that maximum eight corners may be used to perform a cutting process.