Broadly contemplated herein, in accordance with at least one embodiment, is a multi-flute end mill configuration that maintains circumferential spacing between the rake surface and clearance surface adjoining two adjacent end face cutting edges, respectively, regardless of the number of flutes and the desired end face configuration.

The invention is a monolithic end-mill cutter set (A) that can be made of ceramic and/or other materials having high strength and toughness and comprising a shank part (B) along a longitudinal axis (4) and a cutter part (C), comprising: a cutting diameter (1) varying between 2 to 20 mm, at least one web thickness (18) found at a blade (26) part, at least one helix angle (10) having a cutting edge (13) thereon, a core diameter (16) that is at least 0.7 times the cutting diameter (1), at least one corner radius (5) found at the tip part of the blades (26) between the flutes (9) and axial and positive radial rake angles (17) at which cutting operation is made. It has a wide helix angle interval and a positive rake angle. Titanium Aluminum Nitride TiAlN coating can be made on the monolithic end-mill cutter set (A) via PVD coating method in order to extend the service life of the end-mill cutter set (A), increase the abrasion resistance, and minimize the problem of sticking of rake on the cutter set (joining).

A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha () Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength at when working with axial depths of cut of about three times outside tool diameter or less.

There is provided a method by which a glass plate and an optical functional film can be integrally subjected to machining processing without the occurrence of any inconvenience. A production method for an optical laminate according to the present invention includes: laminating a glass plate and an optical functional film to form an optical laminate; superimposing a plurality of the optical laminates to form a workpiece; and relatively moving the workpiece and machining means, which includes a rotating shaft extending in a lamination direction of the workpiece and a machining blade formed as an outermost diameter of a main body configured to rotate about the rotating shaft, while rotating the machining means, to subject outer peripheral surfaces of the workpiece to machining processing. In the method, a feed per blade in the machining processing is from 5 m/blade to 30 m/blade.

A cutting tool according to one aspect of the present disclosure includes a shaft portion and cutting edge portions. The main cutting edge portions have a main cutting edge. In a section within ?30% of a blade length of a region from a center of the region in a direction along the central axis, the main cutting edge portions have first and second nick portions. The main cutting edge portions are formed in the region. The relationship between the first nick portion and the second nick portion satisfies at least one of a first condition and a second condition. The first condition is that a width of the first nick portion is different from a width of the second nick portion. The second condition is that a depth of the first nick portion is different from a depth of the second nick portion.

A end mill includes: an end mill body having a rotation axis, the end mill body including a shank portion and a cutting portion with an outer peripheral cutting edge; an end cutting edge including a first cutting edge and a second cutting edge; a first gash opening between the first cutting edge and the second cutting edge; and a second gash located adjacently to the first gash in the rotational direction, and opening to a side closer to the outside peripheral from the chisel portion. A ratio (L1/L2) of a length (L1) from a distal end of the end mill body to a terminal end of the first gash to a length (L2) from the distal end of the end mill body to a terminal end of the second gash, when viewed from a side, is from 0.8 to 1.1.

A rotary cutting tool includes a shaft having and outer surface and having a longitudinal axis, a plurality of helical flutes formed in the shaft about the longitudinal axis, a plurality of helical cutting edges formed at an interface with the outer surface and a respective helical flute about the longitudinal axis, and a plurality of end cutting edges located on an axial distal end of a cutting portion of the shaft, the end cutting edges being contiguous with a corresponding one of the plurality of helical cutting edges and forming a corner in the transition between each of the end cutting edges and the corresponding one of the plurality of helical cutting edges. A hone edge extends along a portion of each of the end cutting edges, the associated corner and a portion of the corresponding one of the plurality of helical cutting edges.

An indexable rotary cutting tool comprising, a twist angle of the outer peripheral cutting edge having a positive value, an axial rake angle of the cutting edge of the corner R at a boundary point between the cutting edge of the corner R and the outer peripheral cutting edge has a positive value, the axial rake angle of the cutting edge of the corner R at the reference point has a negative value, at least the radial rake angle in a region between the boundary point and the reference point in an entire edge length region of the cutting edge of the corner R has a negative value, and the radial rake angle of the cutting edge of the corner R at the reference point is smaller than the radial rake angle of the cutting edge of the corner at the boundary point.

A cutting tool includes a shaft portion and a plurality of edge region groups. The ridgeline between the first rake face portion and the first flank face portion constitutes a first cutting edge portion. The ridgeline between the second rake face portion and the second flank face portion constitutes a second cutting edge portion. As seen from the direction perpendicular to a plane tangent to the outer peripheral surface, in a state where the central axis overlaps a first end on the front end side of the first cutting edge portion, the inclination angle of the first cutting edge portion relative to the central axis is larger than the inclination angle of a straight line relative to the central axis, the straight line connecting the first end to a second end on the front end side of the second cutting edge portion.

A method for machining long edges of metal workpieces (2), wherein during the machining of the workpiece (2), all the cutting edges (z) are put into engagement with the machining surface (B) over an effective length (l) and having a cutting depth (t), and the removal of the chips is effected in each case over a length which is equivalent to the tooth spacing (a.sub.s) between the adjacent teeth simultaneously with their motion along the effective length (l).