A fly-cutting system is disclosed, and in particular one that comprises a dynamically-controllable actuator for controlling the position, orientation, or both position and orientation of a cutting element carried by a fly-cutting head. In certain embodiments, the actuator can adjust the position or orientation of a cutting element, or both, hundreds or thousands of times per second, enabling precise control over the shape of features formed by the cutting element in a surface of a workpiece.

In an embodiment, a cutting tool includes a holder and a cutting insert. The holder is elongated, extends from a first end to a second end along a rotational axis. The holder includes an insert pocket on a side of the first end. The cutting insert is located in the insert pocket and includes a cutting edge. The insert pocket includes an opening in an end surface of the first end and an outer peripheral surface adjacent to the first end of the holder. The cutting insert further includes a first portion that is located more radially inward than an outer peripheral opening of in the insert pocket in a front view of the first end of the holder. The first portion has a width greater than a width of the opening in a direction along a rotation direction of the rotation axis.

A cutting tool includes a base material, and a coating film covering the base material in contact with the base material. The base material is a cubic boron nitride sintered material. The coating film is a ceramic. An amount of oxygen in the coating film is less than or equal to 0.040 mass percent.

A face milling tool includes a tool body having an axial front end surface with several seats. Each seat has support surfaces for rotationally locking and supporting a tangential cutting insert in the seat. One of the support surfaces is a flat axial support surface for supporting the tangential cutting insert in an axial direction defined by the central rotation axis. The flat axial support surface extends perpendicular to the central rotation axis and is situated axially foremost in the seat. A side wall of each seat is formed out of round side support surfaces. Each tangential cutting insert includes an axial back side with a flat axial contact surface abutting the flat axial support surface and a projecting member extending axially from the flat axial contact surface and having a circumferential side surface forming out of round side contact surfaces abutting the out of round side support surfaces.

A cutting tool includes a substrate and a coating film provided on the substrate, wherein the substrate is a cBN sintered material including more than or equal to 30 volume % and less than 80 volume % of cBN and a binder, the coating film includes a compound layer constituted of a composition of Ti.sub.1-xAl.sub.xC.sub.1-aN.sub.a, where 0.70X0.95 and 0<a1, and the compound layer has a NaCl type crystal structure in a whole or part of the compound layer.

A molding cutter includes a cutter bar and a cutter head. The cutter head is mounted on one end of the cutter bar. The cutter head includes a main body and a number of cutter teeth. The main body includes a first end face, a second end face, and a curved surface. The first end face is coupled to the cutter bar, and the curved surface is coupled between the first end face and the second end face. The cutter teeth are mounted on the curved surface. A quantity of the number of cutter teeth is equal to a positive integer within a range from 8 to D*15. D is equal to a diameter of the main body of the cutter head in millimeters.

A ball cutter includes a cutter bar and a cutter head. The cutter head has one end mounted to the cutter bar. The cutter head includes a main body and a number of cutter teeth mounted on the main body. A quantity of the cutter teeth is equal to a positive integer within a range from 8 to D*15. D is equal to a diameter of the main body of the cutter head in millimeters.

A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

A bull mill cutter includes a cutter bar and a cutter head. The cutter head has one end mounted to the cutter bar. The cutter head includes a main body and a number of cutter teeth mounted on the main body. A quantity of the cutter teeth is equal to a positive integer within a range from 8 to D*15. D is equal to a diameter of the main body of the cutter head in millimeters.

A cutting tool according to one aspect of the present disclosure includes an attaching portion, a cutting portion having a core portion and a surface portion, and a joint portion. The attaching portion includes a hard component and a hard material. The hard component is at least one selected from the group consisting of TiC, TiCN, W, WC, Al.sub.2O.sub.3, and a combination of at least one of CBN and diamond and at least one of W and WC. The hard material includes one or two or more types of iron group elements, and has a Young's modulus of not more than 350 GPa. The core portion includes a cemented carbide material. The surface portion includes PCD or CBN. The cutting portion has a chamfer portion. The surface portion includes a groove, a flank face, and a cutting edge. The cutting edge extends toward the attaching portion.