B23F5/16

GEAR SKIVING PROCESS METHOD
20230330763 · 2023-10-19 · ·

In a gear skiving process method, a tooth-cutting process is performed on a surface to be cut of a workpiece using a first skiving cutter disposed at a first processing position on the surface to be cut and a second skiving cutter disposed at a second processing position set apart by 180° in a circumferential direction from the first processing position. Parts that are to be right tooth flanks of internal teeth to be created in the surface to be cut of the workpiece are cut mainly by the first skiving cutter. Additionally, parts that are to be left tooth flanks are cut mainly by the second skiving cutter. Conditions of the processing performed using the first and second skiving cutters can be controlled individually and teeth having a shape in which the left and right tooth flanks are different can be processed efficiently.

Independent pressure angle corrections for power skiving
11826842 · 2023-11-28 · ·

A power skiving method wherein three-dimensional cutter rotations relative to gear workpiece tooth flank surfaces are carried out so as to reposition the cutter relative to a gear workpiece so as to achieve a decrease and/or an increase in the pressure angle of the tooth flank surfaces. The method can be applied independently to left and right flank surfaces of a tooth slot or the rotations may be superimposed on one another to realize pressure angle corrections on both tooth flanks of a tooth slot.

MACHINE TOOL FOR THE MACHINING OF ROTARY PARTS WITH GROOVE-LIKE PROFILES BY A GENERATING METHOD

A machine tool is designed for the machining of rotary parts with groove-shaped profiles, in particular gears, by a generating method. On the one hand, a Y slide (200) is arranged on a machine bed (100), the Y slide being displaceable along a Y direction and carrying a workpiece spindle (210). The workpiece spindle drives a workpiece (220) to rotate about a workpiece axis (C). On the other hand, a Z slide (300) is arranged on the machine bed. The Z slide is arranged along a Z direction running parallel to a center plane (E1) spanned by the Y direction and the workpiece axis. An X slide (310) is arranged on the Z slide and can be displaced along an X direction relative to the Z slide (300). The X direction is perpendicular to the center plane. A tool spindle (320) is arranged on the X slide, which drives a tool to rotate about a tool axis. The tool spindle can be swiveled relative to the X slide in a swivel plane (E2), which runs parallel to the center plane, about a swivel axis (A).

METHOD FOR HARD FINE MACHINING OF TWO TOOTHINGS ON A WORKPIECE, AND GEAR CUTTING MACHINE, CONTROL PROGRAM, HARD FINE MACHINING COMBINATION TOOLS AND SENSOR ASSEMBLY THEREFOR

A method for hard finishing two different toothings on a workpiece, wherein, prior to each machining process, to set the correct tool engagement position for the machining process, a first relative rotational angle position of a first rotational position reference of the first toothing is determined relative to an axial rotational position of the workpiece spindle holding and clamping the workpiece for the first machining, and a second relative rotational angle position of a second rotational position reference of the second toothing is determined relative to an axial rotational position of a workpiece spindle holding and clamping the workpiece for the second machining, wherein the machining operations are carried out on the same workpiece spindle with no intervening clamping change, and with the first and second rotational position references coupled to each other as the basis thereof.

METHOD FOR GEAR SHAPING A PERIODIC STRUCTURE, IN PARTICULAR A TOOTHING, AND SHAPING MACHINE DESIGNED THEREFOR
20220219253 · 2022-07-14 ·

The invention relates to a method for gear shaping a periodic structure, in particular a toothing on a workpiece, in which method the workpiece, continuously rotating about its axis of rotation, is brought into material-removing machining engagement with a toothed shaping tool which rotates about its axis of rotation in rolling contact with the workpiece rotation. After a working stroke, the shaping tool is lifted off from the workpiece in a lifting direction and, after a subsequent return stroke, the shaping tool in the lifted state is returned to the workpiece again for the next working stroke. In the return stroke, a deflection movement of the shaping tool away from the incoming flank of the workpiece and transversely to the lifting direction is superimposed on the rolling contact.

METHOD FOR GEAR SHAPING A PERIODIC STRUCTURE, IN PARTICULAR A TOOTHING, AND SHAPING MACHINE DESIGNED THEREFOR
20220219253 · 2022-07-14 ·

The invention relates to a method for gear shaping a periodic structure, in particular a toothing on a workpiece, in which method the workpiece, continuously rotating about its axis of rotation, is brought into material-removing machining engagement with a toothed shaping tool which rotates about its axis of rotation in rolling contact with the workpiece rotation. After a working stroke, the shaping tool is lifted off from the workpiece in a lifting direction and, after a subsequent return stroke, the shaping tool in the lifted state is returned to the workpiece again for the next working stroke. In the return stroke, a deflection movement of the shaping tool away from the incoming flank of the workpiece and transversely to the lifting direction is superimposed on the rolling contact.

Machine tool and gear machining method

A machine tool includes a workpiece holder, a tool holder holding working tools that includes a hob cutter used in a rough machining and a skiving cutter used in a finish machining, a tool magazine, a tool replacing device replacing one of the working tools mounted on the tool holder with the other of working tools housed in the tool magazine, a rough machining controlling section performing the rough machining on the workpiece, a tool measuring device measuring a position of a blade in a rotation direction of the skiving cutter, an angle correcting section correcting a rotation angle of the skiving cutter based on a result measured by the tool measuring device, and placing a tooth space formed in the workpiece and an edge tip of the blade in a position corresponding to each other, and a finish machining controlling section by which workpiece is finish machined.

Gear manufacturing machine
11292068 · 2022-04-05 · ·

The present disclosure comprises a gear manufacturing machine comprising a workpiece holder and a tool holder, which can each be caused to rotate by means of a drive, wherein the tool holder is arranged on a machining head, which can be moved relative to the workpiece holder by one or a plurality of motion axes of the gear manufacturing machine for gear manufacturing machining a workpiece held in the workpiece holder by means of a tool held in the tool holder, the tool holder having a counterholder. According to the present disclosure the counterholder is movable by a motion axis from its working position to an inactive position and/or is arranged on the machining head of the gear manufacturing machine in a releasably connectable manner.

GEAR SKIVING CUTTER AND DESIGNING METHOD THEREOF
20230390841 · 2023-12-07 ·

A designing method of a gear skiving cutter that includes: constructing a cutter manufacturing tool with a plurality of asymmetrical tooth structures and a base material for the gear skiving cutter; simulating relative movements of the cutter manufacturing tool and the base material based on multi-axes in a relative motion coordinate system to have the cutter manufacturing tool process the surface of the base material; and forming a plurality of cut teeth on the base material by the plurality of tooth structures of the cutter manufacturing tool. An outer contour of each cut tooth is designed in advance so that gear teeth on a gear workpiece with a planned grinding allowance can be formed when the gear workpiece is processed by the gear skiving cutter. The grinding allowance on either side of each gear tooth can be kept uniform, and the grinding allowance on both sides of each gear tooth can be closely the same.

Method for hard finishing toothed gearing, particularly internally toothed portions and machine tool suitable therefor

The invention relates to a method and a machine tool for hard finishing toothed gearing, particularly internally toothed portions (3), in which method a toothed hard finishing tool (W) which rotates about its axis of rotation is brought into rolling machining engagement with the machined toothed gearing in one pass or in a plurality of passes of differing radial infeed depth under an advance motion with a direction component parallel to the axis of rotation (C) of the machined toothed gearing and under a non-null axis crossing angle, and material is removed from the machined toothed gearing with a tooth flank region (4a) of the machine tool gearing with tooth thickness increasing in the tooth trace direction from the end face (5) facing the machined toothed gearing.