Methods for the fabrication of metal strain wave gear flexsplines using a specialized metal additive manufacturing technique are provided. The method allows the entire flexspline to be metal printed, including all the components: the output surface with mating features, the thin wall of the cup, and the teeth integral to the flexspline. The flexspline may be used directly upon removal from the building tray.

A gear cutter tool for cutting internal gear teeth into a workpiece to form a gear is provided. The gear cutter tool is configured to rotate about a longitudinal gear cutter rotational axis. The workpiece is configured to rotate about a workpiece rotational axis. The gear cutter tool includes a gear cutter having a plurality of cutting teeth. Each cutting tooth of the plurality of cutting teeth having a tooth face that defines a cross-axis tooth angle defined between the tooth face and a line transverse to the longitudinal gear cutter rotational axis. The cross-axis tooth angle is between one and fifteen degrees. A cross-axis tool angle of the gear cutter tool defined between the longitudinal gear cutter rotational axis and the workpiece rotational axis is substantially near zero degrees.

The invention relates to a method for machining toothings, which method uses a disk-shaped, toothed tool that is rotationally driven about its axis of rotation and has a geometrically defined cutting edge. The tool teeth are produced from a base material, are provided, at least on the tooth flanks, with a coating that improves wear resistance, and have machining surfaces facing an end face of the tool, said machining surfaces being re-ground from time to time when the tool is reconditioned, wherein after at least one regrinding, use of the tool is resumed and continued with regions of the machining surfaces formed along the cutting edges from the base material.

The present disclosure discloses a method for chip-removing gear manufacturing machining of a workpiece by means of a tool, where a rotation of the tool takes place in generating coupling with a rotation of the workpiece, in particular gear manufacturing machining of a workpiece by skiving, wherein the gear manufacturing machining is carried out in a plurality of machining steps, wherein the center distance and/or a rotational angle between the workpiece and the tool superimposed on the generating coupling is/are changed between two machining steps, so that the tool will cut in the machining steps a respective contour that extends alternately closer to a first and a second flank of the target toothing of the workpiece. According to the present disclosure, the same rotational angle may be used for a plurality of machining steps taking place closer to a second flank.

The invention relates to a method for machining a toothing (2) having an axis of rotation (C), in which a machining tool (4), which is rotationally driven about its axis of rotation (B), removes material from the toothing while executing a relative motion between the machining tool and toothing to generate a flank geometry of the toothing, which has been predefined over the full width of the toothing, in a machining operation, wherein the predefined flank geometry matches a motion control that defines a motion path of the tool center with respect to the toothing axis of rotation, said motion control having a defined, non-vanishing axial advancement with a defined advancing motion between machining tool and toothing, wherein in a first machining process, the relative motion is only executed for generating a part, more particularly a significant part (5), of the flank geometry according to this motion control, while a further part, more particularly the remaining part (6), of the flank geometry is generated in a second machining process, in which the distance between the tool center and the toothing axis of rotation with respect to the fixed motion path changes in a manner wherein the tool center moves away from the toothing, and in which the change to the machining operation caused thereby is counteracted by an additionally executed change in motion of the relative motion with respect to the motion control of the first machining process.

The invention relates to a method for machining a toothing (2) having an axis of rotation (C), in which a machining tool (4), which is rotationally driven about its axis of rotation (B), removes material from the toothing while executing a relative motion between the machining tool and toothing to generate a flank geometry of the toothing, which has been predefined over the full width of the toothing, in a machining operation, wherein the predefined flank geometry matches a motion control that defines a motion path of the tool center with respect to the toothing axis of rotation, said motion control having a defined, non-vanishing axial advancement with a defined advancing motion between machining tool and toothing, wherein in a first machining process, the relative motion is only executed for generating a part, more particularly a significant part (5), of the flank geometry according to this motion control, while a further part, more particularly the remaining part (6), of the flank geometry is generated in a second machining process, in which the distance between the tool center and the toothing axis of rotation with respect to the fixed motion path changes in a manner wherein the tool center moves away from the toothing, and in which the change to the machining operation caused thereby is counteracted by an additionally executed change in motion of the relative motion with respect to the motion control of the first machining process.

The present disclosure relates to a method for the gear manufacturing machining of a workpiece in which a hobbing machining of the workpiece takes place to generate a gearing geometry of the workpiece, wherein the workpiece is gear manufacturing machined by gear skiving in addition to the hobbing machining.

A method for cutting teeth into working gears using a tool, the tool main part of which has a plurality of cutting teeth which are arranged about a rotational axis and which protrude radially from the tool main part, the cutting teeth forming an end face, two tooth flanks which point away from each other, and cutting edges. The cutting edges are formed from the tooth flank edges adjoining the end face. In a first method step, tooth gaps which form tooth flanks are produced in the working gear by means of the cutting edges using a machining process in a first position of the tool relative to the working gear, and in a second method step, the working gear tooth flanks produced by the cutting edges are fine-machined by an abrasive tool surface.

A method of manufacturing a gear member formed into a cylindrical shape, the gear member having an internal gear disposed without overlapping the bearing holding portion in an axial direction, the method including: preparing a cylindrical material with a small-diameter cylindrical portion having an inner diameter corresponding to a tooth tip diameter of the internal gear in a tooth width region of the internal gear such that the small-diameter cylindrical portion is extended from the tooth width region toward the one end portion to reach the bearing holding portion; and inserting a skiving cutter from the other end portion side opposite to the one end portion of the cylindrical material to form the internal gear by skiving in the tooth width region of the small diameter cylindrical portion, and terminating the skiving at a halfway position before reaching the bearing holding portion and across the tooth width region.

The invention relates to a method for measuring a tool (1) for roll machining toothed workpieces, wherein a virtual contact points is calculator on a rounded virtual blade of a virtual tool. The relative orientation between the tool axis (B) and the measuring device (11) as well as a translational relative position between the tool and the measuring device are then calculated and adjusted on the basis of the calculated virtual contact point. The measurement is taken on the real blade in the adjusted relative orientation and relative position, and the measurement can be taken in particular using a cylindrical scanning means in the form of a laser beam, wherein the cylindrical scanning means tangentially contacts the virtual blade in the virtual contact point.