A wire electrical discharge machine machines a workpiece so as to have different machined shapes on a top surface and a bottom surface of the workpiece. The wire electrical discharge machine includes: a distance measuring sensor for moving within a machining area of the wire electrical discharge machine and measuring a distance between the distance measuring sensor and an object to be measured; and a vertical position calculating unit for calculating a distance between a reference surface and the top surface and a distance between the reference surface and the bottom surface, from a distance between the reference surface and the distance measuring sensor, a distance between the top surface and the distance measuring sensor, and a distance between the bottom surface and the distance measuring sensor, measured by the distance measuring sensor.

The disclosure provides a wire electric discharge machine which has a simple configuration and can make a wire electrode fed to a machining position rotate around an axis. The wire electric discharge machine for machining a workpiece includes an upper wire guide and a lower wire guide, which stretch a wire electrode therebetween, and a rotator. A position of the rotator is changed, whereby the wire electrode is rotated around an axis.

A wire electrical discharge machine for performing electrical discharge machining on a workpiece by applying voltage to a discharge gap between a wire electrode and the workpiece to generate electrical discharge while causing the wire electrode and the workpiece to move relative to each other, includes: an electrical discharge machining control unit for performing electrical discharge machining by applying voltage to the discharge gap while moving the wire electrode relative to the workpiece according to a machining program and a machining condition; an approach section identifying unit for identifying an approach section in a machining path for the wire electrode with respect to the workpiece, based on the machining program; and an adjustment unit for adjusting the machining condition based on a preset adjustment ratio. In this machine, the electrical discharge machining control unit performs electrical discharge machining control in the approach section, using the adjusted machining condition.

To provide a wire electrical discharge machine for which the machining precision of corner parts and corner exit parts in a workpiece are improved. A wire electrical discharge machine includes a machining path compensation unit which compensates a machining path, in a case of creating a corner part which is a circular arc as a second machining block, by compensating a position of a center of the circular arc of the second machining block by way of a first compensation vector calculated based on at least one indicator among the four indicators of deflection of a wire electrode, etc., and inserting a linear first compensation block between an end point of the first machining block and a start point of a second machining block which was compensated, and by eliminating a predetermined distance from the start point of a third machining block, creates a starting point of this third machining block, and then inserts a second compensation block between the end point of the compensated second machining block and the created starting point of the first machining block.

A method includes producing a bulk substrate and beveling an edge of the bulk substrate using an electrical discharge machining (EDM) process and/or an electrochemical discharge machining (ECDM) process.

A method includes producing a bulk substrate and beveling an edge of the bulk substrate using an electrical discharge machining (EDM) process and/or an electrochemical discharge machining (ECDM) process.

A controller for a wire electrical discharge machine that machines a workpiece along a machining path by relatively moving the workpiece and a wire electrode to each other while generating electric discharge across an electrode gap between the workpiece and the wire electrode, includes: a machining surface state acquisition unit configured to acquire the state of a machining surface of the workpiece; and a machining path setting unit configured to specify an excessively machined portion of the workpiece based on the acquired state of the machining surface and set an approach point at which the wire electrode is made to approach the machining surface from a machining start point, so as to avoid the excessively machined portion.

A controller for a wire electrical discharge machine that machines a workpiece along a machining path by relatively moving the workpiece and a wire electrode to each other while generating electric discharge across an electrode gap between the workpiece and the wire electrode, includes: a machining surface state acquisition unit configured to acquire the state of a machining surface of the workpiece; and a machining path setting unit configured to specify an excessively machined portion of the workpiece based on the acquired state of the machining surface and set an approach point at which the wire electrode is made to approach the machining surface from a machining start point, so as to avoid the excessively machined portion.

A method for the monitoring of a wire electrical discharge machining (WEDM) process, the method comprising the steps of: setting a unit observation length for the signal acquisition, continuously acquiring at least one process signal which is representative of an amount of material removed by at least one discharge and the position (X;Y) of said at least one discharge, and determining, based on said at least one process signal and one or more properties of a current machining, a cumulated amount of material removed per unit observation length along a machining path, including amounts of material removed by travelling in a forward cutting direction and amounts of material removed by travelling in a reverse cutting direction.

A method for the monitoring of a wire electrical discharge machining (WEDM) process, the method comprising the steps of: setting a unit observation length for the signal acquisition, continuously acquiring at least one process signal which is representative of an amount of material removed by at least one discharge and the position (X;Y) of said at least one discharge, and determining, based on said at least one process signal and one or more properties of a current machining, a cumulated amount of material removed per unit observation length along a machining path, including amounts of material removed by travelling in a forward cutting direction and amounts of material removed by travelling in a reverse cutting direction.