A gouging-less full-penetration welding method for welding a first steel plate and a second steel plate without performing gouging includes: a step of repeating weaving at a welding current of 130 to 300 A between the first steel plate and the second steel plate, thereby forming an initial weld bead having a continuous single or a plurality of continuous layers between the first steel plate and the second steel plate; a step of conducting single- or multi-layer welding from a front side; and a step of conducting single- or multi-layer welding from a back side.

A reciprocating welding device using a microcontroller to control a stepper motor to control a welding head for the stationary welding of a workpiece, the microcontroller allowing for adjustment of the welding head reciprocating stroke speed, the width of each stroke, and a pause from 0-1 second at the sides to control the wash of the welding edges, having a manipulator, the welding head and the oscillator contained in a single unit and provided on a multiple adjustment portable stand.

A welding system that, using a junction at which a standing plate and a bottom plate meet as a welding line, makes an electrode weave centered on the welding line and thereby welds along the welding line. In this welding system, control is performed such that the arc voltage at a standing-plate-side weaving edge is equal to or less than the arc voltage at a welding-line center position, such that the arc voltage at a bottom-plate-side weaving edge becomes equal to or greater than the arc voltage at the welding-line center position, and such that the arc voltage at the standing-plate-side weaving edge becomes lower than the arc voltage at the bottom-plate-side weaving edge. The system can suppress occurrence of inferior bead appearance and of welding defects in horizontal fillet welding.

An arc welding display device is included in a welding apparatus having a weaving function of swinging a torch with respect to a welding direction. The arc welding display device displays, on a screen, at least one of a welding current and a welding voltage during the arc welding with a range sectioned by each fixed period including at least one weaving period.

A method of automatically inspecting a weld bead deposited in a plurality of passes in a chamfer formed between two parts by performing the following steps: positioning at least one emission electromagnetic acoustic sensor on one side of the chamfer and at least one reception electromagnetic acoustic sensor an opposite side of the chamfer, the ultrasound wave emission sensor being configured to emit Rayleigh surface waves; while depositing a pass, automatically moving the sensors to follow the movement of welding electrodes along the chamfer; activating the sensors while they are moving to enable the emission sensor to generate and emit Rayleigh waves towards the pass of the weld bead that is being deposited, the reception sensor receiving the ultrasound signals transmitted and/or reflected in said pass; and reiterating the operation for the entire pass of the weld bead.

A method for automated circumferential welding of a workpiece by means of at least one welding device, including: (a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point, (b) determining first welding parameters associated with the further weld and adapted to weld the further weld on the workpiece, the first welding parameters are adapted to transfer a first level of heat to the workpiece, (c) identifying at least one overlap area in the further weld path between the downstream part and the start point of the further weld or between the further weld and a start or stop point of a previous weld, (d) determining a boost area, the boost area including the at least one overlap area, (e) determining boost welding parameters associated with the boost area and adapted to weld the further weld in the boost area, the boost welding parameters are adapted to transfer a second level of heat to the workpiece, the second level of heat exceeding the first level of heat, and (f) welding the further weld from the start point to the stop point thereof, the first welding parameters are selected for welding of the further weld outside the boost area, and the boost welding parameters are selected for welding the further weld inside the boost area.

A system and method of electric arc welding that includes a welding apparatus having an electric arc welder torch with sensors to determine the absolute position of the torch tip and the relative position of the torch tip to the weld joint during automatic welding. Combining absolute and relative positional data can be used to adjust the path of the robot during automated or robotic welding in response to variations in the weld joint.

A robotic electric arc welding system includes a welding torch, a welding robot configured to manipulate the welding torch during a welding operation, a robot controller operatively connected to the welding robot to control weaving movements of the welding torch along a weld seam and at a weave frequency and weave period, and a welding power supply operatively connected to the welding torch to control a welding waveform, and operatively connected to the robot controller for communication therewith. The welding power supply is configured to sample a plurality of weld parameters during a sampling period of the welding operation and form an analysis packet, and process the analysis packet to generate a weld quality score, wherein the welding power supply obtains the weave frequency or the weave period and automatically adjusts the sampling period for forming the analysis packet based on the weave frequency or the weave period.

Embodiments of systems and methods for supporting weld quality across a manufacturing environment are disclosed. One embodiment includes manufacturing cells within a manufacturing environment, where each manufacturing cell includes a cell controller and welding equipment. A communication network supports data communications between a central controller and the cell controller of each of the manufacturing cells. The central controller collects actual weld parameter data from the cell controller of each manufacturing cell, via the communication network, to form aggregated weld parameter data for a same type of workpiece being welded in each of the manufacturing cells. The central controller analyzes the aggregated weld parameter data to generate updated weld settings. The updated weld settings are communicated from the central controller to the cell controller of each of the manufacturing cells via the communication network.

Embodiments of systems and methods for supporting predictive and preventative maintenance are disclosed. One embodiment includes manufacturing cells within a manufacturing environment, where each manufacturing cell includes a cell controller and welding equipment, cutting equipment, and/or additive manufacturing equipment. A communication network supports data communications between a central controller and the cell controller of each of the manufacturing cells. The central controller collects cell data from the cell controller of each of the manufacturing cells, via the communication network. The cell data is related to the operation, performance, and/or servicing of a same component type of each of the manufacturing cells to form a set of aggregated cell data for the component type. The central controller also analyzes the set of aggregated cell data to generate a predictive model related to future maintenance of the component type.