A steel pipe is for drilling, exploiting hydrocarbon wells, transporting petrol and gas, carbon capture or geothermal energy. The steel pipe includes at least one male or female insert and a metal body. The insert includes at least a first thread axis, at least one toric or frusto-conical sealing surface, a threaded portion and a non-threaded portion connected to the metal body. The metal body is made entirely by additive manufacturing and the insert includes an anchoring profile arranged so as to adhere the additive material of the metal body.

The invention is a system for and method of manufacturing metallic parts through weld arc additive manufacturing with conductive granular media as support, to manufacture parts which have overhangs, hollow sections, a plurality of openings, a geometry having a discontinuous structure when formed by additive manufacturing steps that is joined, or a combination of geometries known in the art of manufacturing that could heretofore only be produced by cutting and assembling a variety of different parts. The system and method of the invention contemplate use of conductive granular media support material which may become at least partially incorporated in, or part of, a final part produced using the system or method of the invention.

The invention relates to a method for assembling a first metal part with a second part made of an organic matrix composite material, the first part having a first connecting portion and the second part having a second connecting portion, the method comprising the steps of: causing the first connecting portion and the second connecting portion to overlap, a through-hole of the second connecting portion opening onto the first connecting portion, forming a protective layer on the side wall of the through-hole, forming a seal between the protective layer and the first connecting portion, and forming, by additive manufacturing using cold gas spray deposition of metal powder, a fastening element which extends into the through-hole, is fastened to the first connecting portion and encloses the second connecting portion.

A thin-skin support member is provided. The thin-skin support member may include a semi-circular edge and a flat edge that define a hollow cavity. A cylindrical cavity may be adjacent the hollow cavity and at least partially defined by the semi-circular edge. The cylindrical cavity may be configured to retain a strut assembly. A mounting interface may be coupled to the semi-circular edge and the flat edge. A torsion interface may be disposed adjacent the cylindrical cavity and configured to receive a torsion link. The thin-skin support member may be made using additive manufacturing and thus may have a grain structure grown in the direction of material being added.

A thin-skin support member is provided. The thin-skin support member may include a semi-circular edge and a flat edge that define a hollow cavity. A cylindrical cavity may be adjacent the hollow cavity and at least partially defined by the semi-circular edge. The cylindrical cavity may be configured to retain a strut assembly. A mounting interface may be coupled to the semi-circular edge and the flat edge. A torsion interface may be disposed adjacent the cylindrical cavity and configured to receive a torsion link. The thin-skin support member may be made using additive manufacturing and thus may have a grain structure grown in the direction of material being added.

A system and method for dual-twin SAW cladding is disclosed. The method includes arranging a first twin SAW head in close proximity to a second twin SAW head, delivering electroslag flux to a surface of a workpiece to create a layer of electroslag flux atop the workpiece, directing two first consumable wires through the first twin SAW head towards the surface of the workpiece, directing two second consumable wires through the second twin SAW head towards the surface of the workpiece, introducing the two first consumable wires and the two second consumable wires into a molten slag pool formed on the surface of the workpiece to melt the two first consumable wires and the two second consumable wires via resistive heating, and translating the first twin SAW head and the second twin SAW head together to form a cladded deposit on the workpiece.

Methods for fabricating high-strength aluminum-boron nitride nanotube (Al—BNNT) wires or wire feedstock from Al—BNNT composite raw materials by mechanical deformation using wire drawing and extrusion are provided, as well as large-scale, high-strength Al—BNNT composite components (e.g., with a length on the order of meters (m) and/or a mass on the order of hundreds of kilograms (kg)). The large-scale, high-strength Al—BNNT composite components can be made via wire-based additive manufacturing.

A method of manufacturing a component of a rotary machine, the component has at least one inner passage that extends from a center up to a boundary surface of the component and is at least partly closed, and a blank is provided that includes the boundary surface and a top surface. The Method includes a first subtractive machining step that is carried out in which a part of the passage that at least includes an opening of the passage into the boundary surface as well as a cut-out in the top surface are manufactured by machining production, and subsequently the passage is completed by build-up production on the blank.

A method for joining two structural elements by welding, in particular by butt welding comprises forming a weld line joining the two structural elements; and adding material across the weld line, thereby forming one or more crack stoppers for limiting crack propagation along the weld line. The one or more crack stoppers each have a limited extension along the weld line as seen in relation to a length of the weld line. A structural system comprising two structural elements joined by the method is disclosed. The method may be applied, e.g., to components of aircraft engines.

Provided are a systems and methods for continuously providing a metal wire to a welding torch in the correct orientation with respect to the heat source of the welding torch for manufacturing objects by solid freeform fabrication to provide continuous deposition of metal to the freeform object, especially objects made with titanium or titanium alloy, or nickel or nickel alloy, wire.