B23K9/091

Welding type power supply with output rectifier and phase shift double forward converter

A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter with a controller and an output rectifier. The output rectifier has at least one cathode current path that creates a cathode magnetic field when current flows in the cathode current path. The output rectifier also has at least one anode current path that creates an anode magnetic field when current flows in the anode current path. The cathode current path is disposed and oriented and the anode current path is disposed and oriented such that the cathode magnetic field acts to at least partially cancel the anode magnetic field.

MIG WELDING METHOD AND MIG WELDING DEVICE

Two welding wires whose current values are individually variable are placed along a groove of steel plates, and two operations are repeated, the first operation including: passing substantially the same current through both welding wires; generating a cathode spot in front of a molten pool by one welding wire's arc on a welding-direction forward side; and cleaning the steel plates' surfaces by the arc, and the second operation including: passing a pulse current having a higher value than that of the welding wire through the other welding wire, so that a cathode spot is generated in the molten pool by each welding wire's arc to newly form a molten pool; and advancing both welding wires in the welding direction to move the cathode spot to the newly-formed molten pool, and at the same time performing welding within an area where oxides on the steel plates' surfaces are removed.

Joining metal or alloy components using electric current
11167348 · 2021-11-09 · ·

A system may include a current source; a first metal or alloy component with a first major surface electrically coupled to the current source; a second metal or alloy component with a second major surface electrically coupled in series to the first component and the current source via an external electrical conductor, where the first and second major surfaces are positioned adjacent to each other to define a joint region; a metal or alloy powder disposed in at least a portion of the joint region; and a controller. The controller may be configured to cause the current source to output an alternating current that conducts through the first component and the second component to induce magnetic eddy currents, magnetic hysteresis, or both within at least a portion of the metal or alloy powder disposed in at least the first portion of the joint region.

Short arc welding system
11638966 · 2023-05-02 · ·

A system for controlling a weld-current in an arc welding apparatus for short arc welding comprising a current regulator included in a voltage feedback loop from a power supply to a welding electrode and a ramp generator arranged to provide current ramps during a short circuit phase at said welding electrode.

SYSTEMS AND METHODS PROVIDING COORDINATED DUAL POWER OUTPUTS SUPPORTING A SAME WELDING OR AUXILIARY POWER PROCESS
20220410301 · 2022-12-29 ·

Embodiments of welding systems and methods with coordinated dual power outputs supporting a same welding process or a same AC output process are disclosed. One embodiment of a welding system includes an engine and a generator operatively connected to the engine, where the engine is configured to drive the generator to produce electrical input power. The welding system also includes a power supply operatively connected to the generator and having at least one controller. The power supply is configured to convert the electrical input power to form two power outputs that are coordinated with each other, at least in time, via the controller to support a same welding process. The same welding process may be, for example, a hotwire welding process, a tandem metal inert gas (MIG) welding process, or an alternating current (AC) output process.

WELD CIRCUIT CALIBRATION FOR ARC VOLTAGE COMPENSATION
20230234154 · 2023-07-27 ·

A method is performed in a welding or cutting system including a power supply configured to deliver current pulses through a weld circuit to a contact tip extending from a welding torch to create an arc on a workpiece. The method includes: while the contact tip is shorted to the workpiece to set an arc voltage equal to zero: sampling a current pulse to produce current values; and at a voltage sense point, on the power supply or the weld circuit, that is spaced-apart from the welding torch, sampling a voltage pulse associated with the current pulse to produce voltage values that differ from the arc voltage due to an electrical circuit parameter of the weld circuit; and computing a value of the electrical circuit parameter based on the current values, the voltage values, and the arc voltage equal to zero.

WELDING SYSTEM AND WELDING METHOD

The invention relates to a welding system and welding method, with a welding current source (1) for providing at least one process parameter (P.sub.i(t)), that varies periodically with a period (T), a process controller (2) for specifying the period (T) of the at least one process parameter (P.sub.i(t)), a power unit (3) and at least one port (4) for connecting to at least one sensor (5) for acquiring process variables (G.sub.j(t)) and/or at least one process actuator (6) for influencing process parameters (P.sub.i(t)), wherein the at least one sensor (5) and/or the at least one process actuator (6) can be triggered by the periodically varying process parameter (P.sub.i(t)) according to at least one predefined trigger condition (B.sub.1). According to the invention a user interface (7) is provided, which is connected to the welding current source (1), via which user interface the at least one trigger condition (Bi) for triggering the at least one sensor (5) and/or the at least one process actuator (6) can be specified and at least one trigger signal (Trig) can be transferred via the at least one port (4) to the at least one sensor (5) and/or the at least one process actuator (6).

Additive manufacturing apparatus
11433482 · 2022-09-06 · ·

An additive manufacturing apparatus forms layers with a material that is molten to produce a formed object. The additive manufacturing apparatus includes a CMT power supply that supplies as a power supply current to heat a wire that is the material fed to a workpiece, to the material; a laser oscillator that produces as a beam source a laser beam that is a beam with which the workpiece is irradiated; and a head drive unit that shifts as a drive unit a feed position for the material on the workpiece and an irradiation position for the beam on the workpiece. The additive manufacturing apparatus shifts the feed position and the irradiation position, with the irradiation position leading in a moving path for the feed position in spaced relation to the feed position.

DSC-based all-digital SiC inversion type multi-function argon arc welding power supply

The invention provides a DSC-based full-digital SiC inversion type multi-function argon arc welding power supply, which includes a main circuit and a DSC control circuit; the main circuit includes a common mode noise suppression module, a power frequency rectification and filter module, a SiC inversion and commutation module, power transformer, a SiC rectification and smoothing module and a non-contact arc ignition module connected in sequence and are respectively connected to external arc load; the DSC control circuit includes a DSC minimum system, a human-machine interaction module, a fault diagnosis and protection module, a SiC high-frequency drive module connected to SiC inversion and commutation module, and an electrical load signal detection module connected to the arc load. The argon arc welding power supply has a simple structure, high control accuracy, fast response, small size, high efficiency, low energy consumption and excellent process adaptability, which can improve the quality of welding process.

Method for determining Arc consistency in pulsed gas metal Arc welding systems
11833624 · 2023-12-05 · ·

A welding system or an enterprise using welding systems can communicate with cloud-based resources for the provision of services and products to facilitate the welding operations. The communications may be via wired or wireless media, and may be direct, or through other components, such as enterprise networks, peripheral devices, and so forth. The cloud-based resources may provide for storage of data, particularly welding data, processing of data, welding protocols, specifications and processes, financial transactions for the purchase, licensing or use of welding-related products and services, welding training, and so forth.